Torkdrive Compact Internal Ts DNV

OPERATING MANUAL
TorkDrive Compact
Internal TS DNV
Original Instructions
Publisher: Weatherford Oil Tool GmbH
Hainhäuser Weg 150
D -30855 Langenhagen
 +49 (0) 5 11 - 77 02 - 0
FAX +49 (0) 5 11 - 77 02 - 274
WEATHERFORD OPERATING MANUAL – TERMS AND CONDITIONS OF USE
A. The materials contained in this Weatherford Operating Manual are protected by copyright, trademark and other
forms of proprietary rights. Nothing contained herein shall be construed as conferring any license or right to use or
practice any copyright, trademark, patent or other forms of proprietary rights. This Operating Manual may not be
copied or converted to any mechanical, electronic or machine-readable form, in whole or in part, without Weather-
ford’s consent.
B. This Operating Manual is not intended to address every issue that may arise in the course of operations of the de-
vice described therein or the planning of same. Each well and each job are unique and have numerous variables.
Experience and other specialized training can complement the materials used in this Operating Manual.
C. Weatherford makes no representation as to the accuracy or completeness of the materials in this Operating Manu-
al. All materials are provided “AS IS” WITHOUT WARRANTY OF ANY KIND WHATSOEVER, EITHER EXPRESS
TorkDrive Compact Internal TS DNV
OR IMPLIED, INCLUDING BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FIT-
NESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT. Weatherford expressly disclaims all respon-
sibility for the consequences, direct, indirect, consequential or otherwise, of any errors or omissions in the materi-
als.
D. This information is confidential and proprietary property of Weatherford. Do not disclose to unauthorized parties.
Do not use except as permitted by Weatherford. Copyright 2014 Weatherford. All rights reserved. All earlier revi-
sions obsolete.
This manual applies to the following serial numbers

5001 and ff
Modification History
Date
No Sections/Pages Comment By
Reported Fixed
C
01 Ch.7/28 Modified MP inspection level IV interval 11/13 15.11.13 CB
02
Component part numbers
p/n: Description
1858850 TorkDrive Compact Internal TS DNV
1035195 Control Panel for TorkDrive Compact Internal TS DNV
1224865 Drillers Remote Panel
Document part no.: 01859245 Document drw. no.: 4.38.2242 C (01)
Rev.: 11 2012
SUMMARY OF CONTENTS
Contents Page
Preface
1 SAFETY
1.1 Risk involved when operating the TorkDrive Compact Internal TS
DNV ........................................................................................................... 1-1
1.2 Safety Instructions and Hints .................................................................... 1-2
1.3 Designated Use ......................................................................................... 1-2
1.4 Sources of Danger .................................................................................... 1-4
1.5 Operator's Position .................................................................................... 1-6
1.6 Danger Zones............................................................................................ 1-7
1.6.1 Used Warning Signs and Labeling ............................................... 1-7
1.6.2 Safety Layout................................................................................ 1-9
1.7 Qualification of Personnel ....................................................................... 1-10
1.8 Protective Clothing .................................................................................. 1-10

1.9 Safety Measures ..................................................................................... 1-11
1.9.1 General Items ............................................................................. 1-11
1.9.2 TorkDrive-specific Items ............................................................. 1-12
1.10 Emergency Behavior ............................................................................... 1-14
1.10.1 Supplied by Power Unit .............................................................. 1-14
1.10.2 Supplied by Rig Hydraulics ........................................................ 1-14
1.11 Protective Devices................................................................................... 1-15
1.11.1 Electrical Safety .......................................................................... 1-17
1.12 Operating Elements for Special Conditions ............................................ 1-18
1.12.1 TorkDrive Clamping Cylinders.................................................... 1-18
2 TRANSPORTATION AND INSTALLATION
2.1 General Safety Instructions ....................................................................... 2-2
2.2 Transportation ........................................................................................... 2-3
2.2.1 Lifting Equipment .......................................................................... 2-3
2.2.2 Transport Frames ......................................................................... 2-4
2.2.3 Lifting Points of the Control Panel ................................................ 2-7
2.2.4 Lifting Points of the Service Loop Container ................................ 2-7
2.3 Prejob Preparation .................................................................................... 2-8
2.3.1 Installation of the Crossover ......................................................... 2-8
2.3.2 Slips ............................................................................................ 2-10
2.3.3 FillUp & Circulation Tool ............................................................. 2-15
2.4 Connections and Preparations ................................................................ 2-17
2.4.1 Power Supply ............................................................................. 2-17
2.5 Installation ............................................................................................... 2-24
2.5.1 Required Installation Space ....................................................... 2-25
2.5.2 Installation on the Rig Site .......................................................... 2-25
2.5.3 Function Test .............................................................................. 2-32
2.5.4 Test Checklist ............................................................................. 2-33
2.6 Installation Checklist (Sequence of Actions) ........................................... 2-35
Rev.: 11 2012
SUMMARY OF CONTENTS
Contents Page
3 GENERAL DESCRIPTION
3.1 TorkDrive Compact Internal TS DNV ........................................................ 3-1
3.2 Description of the Main Components ........................................................ 3-2
3.2.1 System Overview - TorkDrive Compact Internal TS DNV............ 3-2
3.2.2 TorkDrive Compact Internal TS DNV - Tool ................................. 3-4
3.2.3 Control Panel................................................................................ 3-8
3.3 Functional Description............................................................................. 3-10
3.3.1 Internal Gripping System ............................................................ 3-10
3.3.2 Turns Counter ............................................................................ 3-12
3.3.3 TorkSub ...................................................................................... 3-12
3.3.4 Driller’s Remote Panel for Driller Cabin ..................................... 3-18
3.3.5 Workflow ..................................................................................... 3-19
3.4 Technical Data ........................................................................................ 3-23
3.4.1 Technical Specification............................................................... 3-23
3.4.2 Hydraulic Oil Specification ......................................................... 3-28

4 OPERATION
4.1 Safety Considerations ............................................................................... 4-1
4.2 Description of the Control Panel ............................................................... 4-2
4.2.1 Valve Block................................................................................... 4-2
4.2.2 Other Operating Valves ................................................................ 4-3
4.2.3 Adjustment Valves and Pressure Gauges ................................... 4-6
4.2.4 System Indicators ......................................................................... 4-7
4.3 Pre-operating Adjustments........................................................................ 4-8
4.3.1 Mechanical Adjustments .............................................................. 4-8
4.3.2 Hydraulic Adjustments.................................................................. 4-8
4.3.3 TorkSub Torque Verification ........................................................ 4-9
4.3.4 TorkSub Operation ..................................................................... 4-11
4.4 Function Checklist ................................................................................... 4-12
4.5 Sequence of Operations ......................................................................... 4-13
4.5.1 System Power-up ....................................................................... 4-13
4.5.2 Operation Checklist (Sequence of Actions) ............................... 4-14
4.5.3 Makeup Sequence ..................................................................... 4-18
4.5.4 Break Out Sequence .................................................................. 4-27
5 PLACING OUT OF OPERATION
5.1 Rig Down Procedure ................................................................................. 5-1
5.2 Rig Down Checklist (Sequence of Actions) .............................................. 5-3
5.3 Disposal..................................................................................................... 5-6
6 TROUBLESHOOTING
6.1 General Remarks ...................................................................................... 6-2
6.2 Fault – Remedy ......................................................................................... 6-3
6.2.1 TorkDrive Clamping Cylinder does not clamp properly................ 6-3
Rev.: 11 2012
SUMMARY OF CONTENTS
Contents Page
7 SERVICE AND MAINTENANCE

7.1 Daily Inspection ......................................................................................... 7-2
7.2 Monthly Maintenance ................................................................................ 7-2
7.3 Cleaning .................................................................................................... 7-3
7.4 Recommended Lubricants ........................................................................ 7-3
7.5 Points of Lubrication .................................................................................. 7-4
7.5.1 Clamping Cylinders ...................................................................... 7-5
7.5.2 Mandrel & Slips ............................................................................ 7-5
7.5.3 Slips .............................................................................................. 7-6
7.5.4 Link Tilt Bails ................................................................................ 7-6
7.5.5 Bail Extensions ............................................................................. 7-7
7.5.6 SJE Adapters................................................................................ 7-7
7.5.7 Control Panel - Valves, Buttons and Safety Locks....................... 7-8
7.5.8 Bail Housing ................................................................................. 7-9

7.5.9 Multicoupler ................................................................................ 7-10
7.6 Hydraulic Circuit ...................................................................................... 7-11
7.6.1 Clamping Cylinders .................................................................... 7-11
7.6.2 Hydraulic Piping.......................................................................... 7-11
7.6.3 Hydraulic Adjustments ................................................................ 7-11
7.6.4 Checking the Nitrogen Accumulators ......................................... 7-12
7.6.5 Checking Control Panel Oil Filter ............................................... 7-13
7.7 Pneumatic Circuit .................................................................................... 7-15
7.7.1 Pneumatic Hoses ....................................................................... 7-15
7.7.2 Pneumatic Adjustment ............................................................... 7-16
7.7.3 Checking Maintenance Unit - Control Panel .............................. 7-17
7.8 Slip Exchange ......................................................................................... 7-20
7.9 Seal Replacement – Fill-up & Circulation Tool ....................................... 7-21
7.10 TorkDrive - Crossover Connection .......................................................... 7-22
7.10.1 TorkDrive - Crossover Connection ............................................. 7-23
7.11 Inspection Levels according to API RP 8B/ISO 13534:2000 .................. 7-24
7.11.1 Visual Inspection Category II - After each Job ........................... 7-24
7.11.2 MP inspection Category IV – After Each Job ............................. 7-26
7.11.3 MP inspection Category IV - After each drilling job, after 6
casing jobs or after one year ...................................................... 7-28
7.12 Inspection Levels according to local regulations for Lifting
Equipment ............................................................................................... 7-30
7.13 Maintenance Plan and Intervals .............................................................. 7-33
7.13.2 Daily ............................................................................................ 7-34
7.13.3 After 6 Months ............................................................................ 7-35
7.13.4 After 3 years or after 20 000 operating hours ............................ 7-35
7.13.5 Only after inspection work .......................................................... 7-36
8 PARTS LISTS
Table of contents ................................................................................................. 8-1
APPENDIX
Rev.: 11 2012
PREFACE
PREFACE
With your new WEATHERFORD 'TorkDrive Compact Internal TS DNV' you have purchased a
piece of equipment leading the field in performance and dependability.
This operating manual applies to the WEATHERFORD 'TorkDrive Compact Internal TS DNV'. If
there are any further questions about areas which are not explained in this manual or in cases of
doubt it is imperative to consult our technical department for specialist assistance!
Each device, prior to leaving our facility, has been tested under simulated field conditions to ensure
its performance according to the specifications.
This operating manual is designed to provide the necessary information on operating liability, safe-
ty measures, operation and maintenance for the WEATHERFORD ‘TorkDrive Compact Internal TS
DNV'.
In the interest of continued development WEATHERFORD reserve the right to incorporate modifi-
cations without updating the operating manual at the same time. These modifications to improve
the product do not, however, affect the essential features of the type described.
Not all options and variations described within this manual necessarily form part of your ‘TorkDrive
Compact Internal TS DNV'. The illustrations used in this manual are for explanation purposes only
and do not always show the actual state of your machine. For the exact scope of delivery see your
purchasing contract.
All persons involved in operation or maintenance of this device must read and understand this op-
erating manual thoroughly before starting operation. The contents of this manual have to be com-
plied with at all times. This operating manual is component of the unit; it is therefore imperative to
keep it in a safe place for later use and to submit it at resale!
In addition to serving as a ready reference for those already familiar with the WEATHERFORD
‘TorkDrive Compact Internal TS DNV', this manual also provides step-by-step procedures for the
less experienced user.
No liability will be carried in the event of disregarding the safety notes, improper handling, contrary
use to the designated use of the unit and unauthorized conversions. For safety reasons, unauthor-
ized conversions and modifications to the unit are expressly forbidden.
Occasionally, WEATHERFORD issues technical bulletins containing updated

information about your TorkDrive Compact Internal TS DNV.
NOTICE These Bulletins are supplemental parts of this operating manual!
Rev.: 11 2012
SAFETY
1 SAFTEY
1.1 RISK INVOLVED WHEN OPERATING THE TORKDRIVE COMPACT INTERNAL TS
DNV
The WEATHERFORD TorkDrive Compact Internal TS DNV is equipped with protective devices
and has undergone a safety check and certification before shipment. Incorrect operation or misuse
threaten ...
 … the life and limb of the operator and the surrounding personnel
 … this device and other material assets of the operating authority
 … the efficient performance of this device.

The operating authority of this unit must ensure, that all persons having to do with installation,
commissioning, operation, cleaning, maintenance, repair and servicing of the unit must …
 … be qualified according to the requirements and authorized by the operat-

ing authority.
 … follow this operating manual thoroughly. It is recommended to the operat-

ing authority, that all persons having read the operating manual confirm the
knowledge with their signature.
Safety is not a PROBLEM … it's the ANSWER!
Remember: If you are not part of the SOLUTION,

you are part of the PROBLEM!
Operating Manual Rev.: 11 2012 Page 1-1 of 22

SAFETY
1.2 SAFETY INSTRUCTIONS AND HINTS

The following symbols are used in this manual:
describes a possibly dangerous situation.

Disregard can lead to death or severe injury.
WARNING
describes a possibly dangerous situation.

Disregard can lead to minor injury.
CAUTION
describes a possibly harmful situation. Disregard can damage this device or

other material assets in its working range.

NOTICE This sign also marks useful operating hints.
1.3 DESIGNATED USE
The WEATHERFORD TorkDrive Compact Internal TS DNV is designed exclusively to securely

grip, make up and run casing strings from 9 5/8 to 14-inch in diameter (depending on the
size of the used slips). The system is equipped with bails which must only be used in combination
with a (Remote operated) Single Joint Elevator to pick up a pipe at the V-Door. The internal unit
grips the casing string on the inner pipe surface. Furthermore the systems contains a torque
measuring system that must be used only to measure the applied torque during a connection
make-up and to measure the weight of the pipe string after make-up. The mandrel of the TorkDrive
Compact Internal TS DNV has to be mounted to a top-drive by its 6 5/8-inch API reg connection.
The use is specifically restricted to casing of the corresponding size. The system allows also fill-up
& circulation while running the casing. It is capable to transmit a torque of up to 81 350 Nm/60 000
ft-lb (depending on the pipe diameter) in makeup mode and supports an entire weight (up to rated
load capacities of max. 453 ton/500 short ton including string weight and circulation pressure
load).
The design safety factor is intended purely as a design criterion.

It must not be understood as allowing loads on the equipment in excess of
CAUTION the rated load!
The rated load is defined as the maximum operating load, static and dynam-
ic, to be applied to the equipment.
Operating the machine within the limits of its designated use also involves observing the instruc-
tions set out in the operating manual and complying with the inspection and maintenance direc-
tives. Given that the maintenance directives were kept, this equipment is designed for a maximum
Page 1-2 of 22 Rev.: 11 2012 Operating Manual

SAFETY
life cycle of 20 000 operating hours. Continued operation after this time does no longer constitute a
designated use.
Operating the machine outside the limits of its designated use or with unau-
thorized conversions can lead to death, severe injury and/or material dam-
WARNING
age.
Using the TorkDrive Compact Internal TS DNV for purposes other than mentioned above (such as
clamping objects without being mounted underneath a top drive or breaking out connections) or in
the incorrect configuration is considered contrary to its designated use and is therefore expressly
prohibited. The manufacturer cannot be held liable for any damage resulting from such use. The
risk of such misuse lies entirely with the user.
The use of non-WEATHERFORD (Remote operated) Single Joint Elevators is prohibited.

Never use the TorkDrive system as a barrier for well control.
NEVER make any modifications, additions or conversions without the manufacturer’s approval.
This also applies to the installation and adjustment of safety devices.
In the interest of further development, Weatherford reserve the right to incorporate modifications,
which will not, however, affect the essential features and functions of the type described, without
necessarily updating this manual at the same time.
If the components of the WEATHERFORD TorkDrive Compact Internal TS

DNV are not installed under supervision of WEATHERFORD, the use is en-
tirely at the owner's and operator's risk/responsibility.
WARNING
WEATHERFORD cannot guarantee safety and functionality of the TorkDrive
Compact Internal TS DNV for unsupervised installations.
This equipment complies with the Machinery Directive 2006/42/EC.
This equipment is accepted for use in potentially explosive atmospheres

Zone I and II (gas, vapour, mist) under the EC Regulation 94/9 (ATEX).
The equipment is marked as follows: II 2 G c IIB T4
II 2 G Ex d e ia mb [ia] IIB T4

SAFETY
1.4 SOURCES OF DANGER

The WEATHERFORD TorkDrive Compact Internal TS DNV is a powerful hydro-mechanical tool.
Insufficient or improper maintenance of the hydraulic system can result in damages or malfunctions
of the system. Disregarding the safety instructions can lead to severe injury. The operating authori-
ty must ensure to operate the unit only in unobjectionable state. Consider the above and follow
these directives:
 All persons involved in operation or maintenance of this device must read and understand
this operating manual thoroughly before starting operation. The contents of this manual have
to be complied with at all times.
 The operator of the unit is responsible for all operations and the safety of third parties in the
proximity of the unit.
 Under NO circumstances may anybody stay underneath the lifted TorkDrive Compact Inter-
nal TS DNV.
 ALWAYS ensure that nobody is in the operating area of the TorkDrive Compact Internal TS
DNV during operation.
 ALWAYS switch to Drill Mode when the TorkDrive Compact Internal TS DNV is not in use.
 Leaks in the hydraulic system may cause injuries. If a leak occurs, suspend operation and
repair immediately.
 Prior to service, maintenance, repair or conversion work, the sources of hydraulic power
must be disabled and disconnected from the TorkDrive Compact Internal TS DNV. Even if
the unit is de-energized, the hydraulic system may remain under pressure. Before starting
such work depressurize the hydraulic system and take appropriate measures to secure all
electrical switches and drive mechanisms against unintentional activation.
 If opened carelessly, the TorkDrive Compact Internal TS DNV can accidentally release the
casing string and thus cause severe injury or death by dropping.
 The TorkDrive Compact Internal TS DNV and the string can be dropped, if the TorkDrive
Compact Internal TS DNV is not correctly fixed to the top-drive. This may cause severe inju-
ry or death.
 The TorkDrive Compact Internal TS DNV must be equipped with gripping elements without
faults or signs of wear. If a gripping element shows signs of wear, all of them must be re-
placed simultaneously.

SAFETY
 NEVER make any modifications, additions or conversions, which may affect the protective
devices. This also applies to the installation and adjustment of safety devices. For safety
reasons, unauthorized conversions to the unit are expressly forbidden.
 The hydraulic hoses and electric cables must be routed in a secure way. I.e. they must not
be bent or clamped. On the other hand, the hoses and cables must not obstruct the person-
nel working. The hoses and cables connected to the TorkDrive Compact Internal TS DNV
must be able to follow the vertical movement.
 Damaged or missing warning information or labeling on the unit must be replaced immedi-
ately.
 DO NOT use spare parts (e.g. screws) other than those supplied by WEATHERFORD. Infe-
rior quality of spare parts can lead to loosing the secure grip on the pipe string. When using

spare parts other than those supplied by WEATHERFORD, the guarantee for the tool ex-
ceeds.

SAFETY
1.5 OPERATOR'S POSITION

Under normal conditions the TorkDrive Compact Internal TS DNV is operated from the control
panel, the operator is located there.
During transportation movements of the TorkDrive Compact Internal TS DNV nobody must stay
underneath the suspended unit. The position of the operator must be outside the displacement ar-
ea. NEVER stand within the displacement range of the TorkDrive Compact Internal TS DNV during
operation. Select the operator´s position in such a way, that he is able to watch the ongoing opera-
tion at all times. The operator must make sure, that nobody is endangered during operation.
The only allowed position for auxiliary personnel is inside the safe working zone (see light gray
fields in Fig. 1.1).
DO NOT enter the working range of the TorkDrive Compact Internal TS DNV
Tool during operation of the unit.

WARNING Stay clear from moving parts. Failure to observe this safety precaution can
cause severe injury or death.
Fig. 1.1 Operator’s Position, Top View

SAFETY
1.6 DANGER ZONES

Every area of the unit or in its proximity where the risk of injury or health damage exists, has to be
declared as danger zone.
 Danger zones must clearly be declared and protected by barriers and/or labeled with warn-
ing signs to prevent unauthorized entering.
 Missing or unreadable warning labels at the unit or its surrounding area must be replaced
immediately.
 During remote controlled operation, nobody is allowed to enter the danger zone.
 Only objects, which are essential to the operation of the unit, are allowed to be placed inside
the danger zone.

1.6.1 Used Warning Signs and Labeling
Damaged or missing warning information or labeling must be replaced im-

mediately.
CAUTION
The following warning signs and labels are used on the TorkDrive Compact Internal TS DNV and
on the control panel. For the exact positions, refer to section1.6.2.
Warning Sign No.: 1

(on the TorkDrive;
2 pcs. Part No.: 829581)
Warning Sign No.: 2

(on the TorkDrive;
8 pcs. Part No.: 1034737)
Warning Sign No.: 3

(on the control panel;
1 pc. Part No.: 1010638)
Warning Sign No.: 5

(on the TorkDrive;
1 pc. Part No.: 829579)
Fig. 1.2 Labels and Warning Signs on the TorkDrive Compact Internal TS DNV and the Control Panel (… continued)

SAFETY
Warning Sign No.: 6

(on each bail extension of the TorkDrive;
1 pc. Part No.: 1042469)
Warning Sign No.: 7

1 pc. Part No.: 1042604)
Identification Tag No.: 8

1 pc. Part No.: 1231983)
Identification Tag No.: 9

(on the TorkDrive;
1 pc. Part No.: 1859233)
Labels and Warning Signs on the Top drive Casing Makeup Tool and the Control Panel (continued)

SAFETY
1.6.2 Safety Layout
Danger Zone 1 = Displacement movements of the pipe AND working range of the link tilt bails
Danger Zone 2 = Up/down movements of the unit and rotation of the pipe
1 6 2 (on each pressure accumulator)

2
8 3 1
Control Panel 7
4
Fig. 1.3 Safety Layout and Warning Sign Positions on the Top Drive Casing Makeup Tool
Legend
 = Number of danger zone
 = Number of used warning sign according to Section 1.6.1

SAFETY
1.7 QUALIFICATION OF PERSONNEL

Only trained and properly instructed personnel is allowed operate the TorkDrive Compact Internal
TS DNV. The individual responsibilities of the personnel who operate, set-up, maintain and repair
this tool must be stated clearly. Remember, during operation, the operator is responsible for third
parties.
Unclear responsibilities are a safety hazard.

The operating authority must ensure that ...
 … the operating manual is available to all involved personnel
 … all involved personnel have read and understand the contents of this manual, in particular
the chapter on safety, before beginning work.
1.8 PROTECTIVE CLOTHING

The protective clothing required for using the TorkDrive Compact Internal TS DNV is the same as
those typically used on drilling rigs.
It is not allowed to enter the rig site without the protective equipment:
Hardhat to protect the head against falling parts and overhead equipment.
Steel toe footwear to protect against erroneous rest of the equipment.
Safety gloves to protect the hands against aggressive grease, lubricants and mud.
Ear protection against excessive noise.
Eye protection glasses to protect against flying particles.

SAFETY
1.9 SAFETY MEASURES
1.9.1 General Items
 Ensure that all personnel necessary for the job is present when starting to work with this
equipment.
 Clean the work area and remove any slip, trip and fall hazards.
 All involved personnel should plan and communicate escape routes.
 Report any unsafe acts or conditions immediately.
 Report ALL incidents and near-misses immediately.
 All personnel should be familiar with the location of any emergency shut-down devices.

 The driller and any operators of hoisting equipment must not be disturbed during operation.
 Use proper manual lifting techniques.
 Connect secondary retention to TorkDrive Compact Tool.
 During operation it is not allowed for third parties to stay in the operation area.

SAFETY
1.9.2 TorkDrive-specific Items
 The TorkDrive Compact Internal TS DNV must be mounted under a top drive by means of a
6 5/8-inch API reg connection (see Fig. 1.4). In case of other connections, use a crossover.
Make sure to install the system in the correct way (refer to Section 2.5). The torque reaction
bracket is a rig specific device and depends on the rail system.
Connection to top drive Lower IBOP/Upper IBOP:

The connection between TorkDrive and top drive HAS TO BE in accordance
WARNING with Weatherford Global Policy GL-POL-TRS-006.
It is the responsibility of the customer to ensure that the used crossover can
bear both the torque and the entire weight of the tool and the casing string.
Any crossover/saver sub HAS TO have a yield strength of at least 135 KSI.
Suspended by top drive
API 6 5/8-inch Connection
Torque Reaction Bracket

(version depends on rail system)
Fig. 1.4 Suspension of the TorkDrive Compact Internal TS DNV
 Rig-up or rig-down of this unit HAS TO BE carried out under supervision of a WEATHER-
FORD employee or by WEATHERFORD trained staff, as otherwise there is a risk of injury to
death and permanent damage to the unit. The consequence would be expensive repairs, re-
placement of components or expiry of warranty claims.
 All lifting equipment for the installation must have a minimum lifting capacity of 4 000 kg/
8 820 lb (tool only).

SAFETY
 The unit must only be used if it has been set up in accordance with applicable regulations
and in conformity with the operating manual.
 DO NOT carry out any maintenance work during operation. Even if the unit is de-energized,
the hydraulic system remains under pressure. BEFORE starting maintenance depressurize
the hydraulic system and take appropriate measures to secure electrical switches and drive
mechanisms against unintentional activation.
 Ensure that no equipment, which is not necessary for maintenance, is rested in the operat-
ing area of the TorkDrive Compact Tool.
 Select the position of the control panel carefully. Make sure that the hose bundles can move
freely during operation, and that the control panel does not pose an obstacle to the move-
ments of people and equipment (e.g. pipes). Route the service loop in such a way that it

cannot cause anybody to slip or stumble.
 Make sure the hose connectors are clean and undamaged. Inspect fittings prior to use. DO
NOT operate the system with damaged or corroded fittings. DO NOT damage fittings by ex-
cessive torque or deep pipe wrench markings.
 After installation a function test and a safety check are mandatory (refer to section 2.5.3,
2.5.4). It is only allowed to use the unit, if it has been set up in accordance with regulations
and in conformity with the manual.

SAFETY
1.10 EMERGENCY BEHAVIOR
1.10.1 Supplied by Power Unit
Emergency Stop Button
The remote control of the WEATHERFORD Power Unit 2 EW-P contains a red Emergency Stop
button. Place this remote panel visibly and in close vicinity of the TorkDrive control panel.
 Press this Emergency Stop button immediately in case of a dangerous situation ...
• … for life and limb or
• … material damage of the power unit or attached tooling.

Fig. 1.5 Remote Panel of the Power Unit 2 EW-P with Emergency Stop Button
Pressing the emergency stop button will switch off the hydraulic power unit and stop all functions of
the TorkDrive immediately.
The ON button (I) is not hardwired and has no function.

For further information refer to the documentation of the Power Unit 2 EW-P.
NOTICE
1.10.2 Supplied by Rig Hydraulics
If the TorkDrive Compact Tool is supplied by the Rig Hydraulics, use Isolation Valves between the
Power Supply and the Control Panel.

SAFETY
1.11 PROTECTIVE DEVICES

The TorkDrive Compact Internal TS DNV is equipped with two (2) hydraulic control valves. In the
respective end positions an actuator activates the corresponding control valve. These pilot pres-
sures are needed for the status indicators on the control panel and Driller’s Remote Control Panel.
Control Valve S2
(TorkDrive Clamped)
Control Valve S1
(Coupling Position)

Fig. 1.6 Hydraulic Control Valves
 A driller remote panel with five (5) Rotowink devices must ALWAYS be placed inside the
drillers cabin. The drillers remote panel must ALWAYS be visible for the driller. These Ro-
towink devices indicate the state of the TorkDrive Compact Tool (see Fig. 1.7) to the driller.
Five Rotowink Devices
Spider Open Confirmation

Button
Fig. 1.7 Drillers Remote Control Panel for Driller Cabin

SAFETY
 The clamping cylinders are secured by separate check valves. They are positioned on op-
posite sides of the tool to prevent the opening of the clamping tool in case of a defect or hy-
draulic power loss.
Check Valves inside the Hydraulic

Block
Clamping Cylinders
Accumulator
Fig. 1.8 Check Valves on Clamping Cylinders
 The Interlock function of the Control Panel prevents opening of Spider and TorkDrive
Compact Tool at the same time and the dropping of the casing string.
 The TorkDrive/Spider open/close hydraulic valve handle is equipped with a safety lock to
prevent inadvertent operation:
TorkDrive/Spider open/close
Fig. 1.9 Valve Handles with Safety Lock
To operate the handle, pull up the safety lock first and then push or pull the handle into the desired
direction.
DO NOT operate the unit with defective or ineffective safety lock.

WARNING

SAFETY
 The SJE open/close hydraulic valve handle is equipped with a safety lock to prevent inad-
vertent operation. Furthermore opening the Remote Operated Single Joint Elevator (option-
al) is only possible by pulling the Open SJE Confirm handle.
Open SJE Confirm
SJE open/close

1.11.1 Electrical Safety
Only specially trained personnel are allowed to maintain the Ex-proofed

parts.
WARNING
 To ensure safe operation in explosive environments, the TorkSub is designed according to

ATEX regulations utilizing several protection types in combination. Do NEVER open an Ex-
proofed component.
 All sensor components (i.e. turns counter) are designed to be Ex-i (intrinsically safe).
 All cabinets (i.e. housings) are designed to be Ex-e (enhanced safety) or Ex-d (drive enclo-
sure).
 The electronics is partially molded (the shaft) and partially placed in ATEX enclosures (inter-
face), like Ex-d (flameproof) or Ex-m (molded).
 All Ex-i proofed circuits must have a separate connection to earth (i. e. zero voltage). In case
of failure, no voltage higher than permitted may be present. It is essential for the safety of
personnel and equipment that grounding cables of sufficient diameters are used. Note that
normal protection via mains is not sufficient and must not be used for this purpose!

SAFETY
1.12 OPERATING ELEMENTS FOR SPECIAL CONDITIONS
The operating elements described in this Section must NEVER be used in

normal operation mode.
WARNING They may only be used in very specific conditions like hydraulic power loss
or service purposes like a defective seal inside the swivel head or a defective
clamping cylinder. In such cases ALWAYS contact the WEATHERFORD
technical department BEFORE proceeding with any repair work.
Disregarding this safety note can lead to death or severe injury.
1.12.1 TorkDrive Clamping Cylinders

To be able to release the clamping cylinders of the TorkDrive manually, the unit is equipped with
two emergency manual release valves and two connection points for a manual pump.
Connection Points for Manual Pump

(Aeroquip Push-Pull coupling 5601-8-10S,
Aeroquip Push-Pull Coupling 5602-8-10S;
1 the Manual Pump is part of the Special Tool
Kit provided with the TorkDrive Compact In-
ternal TS DNV)
2 Emergency Manual Release Valves

Caution: During normal operation the valves
HAVE TO BE OPEN (mark on nut in line with
the valve as shown) to prevent inadvertent
operation.
Operation (Valve opened):
Released (Valve closed):
Fig. 1.10 Emergency Manual Release Valves in OPEN Position (normal operation)

SAFETY
To use the emergency release function, switch off the hydraulic power system and remove the pro-
tection cover of the TorkDrive to gain access to the handles of the two emergency manual release
valves and proceed as follows:

 Close both emergency manual release valves by turning the hexagon nuts by 90° (use a
ratchet with a 24 mm/1 inch nut).
 Connect the hydraulic hoses to the quick connect couplings on the TorkDrive.

SAFETY
 Connect the other end of the hoses to  Use the manual pump to applicate a
the manual pump and turn the selec- hydraulic pressure of 70 – 130 bar to
tion handle on the manual pump to the hydraulic circuit in order to release
the desired direction. the pressure from the clamping cylin-
RIGHT position = clamp ders. Pump until the clamping cylin-
LEFT position = release ders are fully retracted.
 Recheck on the Measuring Points (Minimess connector) with manometer from the Toolkit,
that the pressure accumulators of the clamping circuit are completely unloaded. Therefore
use a ratchet with a 24 mm/1 inch nut.
BEFORE proceeding with any service work, recheck that the pressure accumula-
tors of the clamping circuit are completely unloaded. Connect the pressure gauge
to the Minimess connector to proof the load of the clamping circuit.
WARNING

SAFETY

 Disconnect the manual pump from the quick-connect coupling.
 Turn the two emergency release valve 90° use a ratchet with a 24 mm/1 inch nut.
ALWAYS disconnect the manual pump before switching on the Power Sup-
ply.
WARNING ALWAYS make sure that the two emergency release valves are in operating
position (open).
NEVER put the unit back into normal operation with the two emergency re-
lease valves in manual release position (closed)!
Disregarding this safety note can lead to death, severe injury and equipment
damage.

SAFETY
NOTES

TRANSPORTATION AND INSTALLATION
2 TRANSPORTATION AND INSTALLATION

No unusual regulations need to be followed for transporting the components of the TorkDrive
Compact Internal TS DNV. All components must be lifted to the rig floor by crane or equivalent de-
vice by attaching to the provided lifting points. All lifting equipment must have the required lifting
capacity (refer to Section 2.2.1).
It is imperative to observe the safety notes in Section 1.

Installation or dismantling of this unit may only be carried out under super-
WARNING vision of a WEATHERFORD employee or by WEATHERFORD trained staff,
otherwise exists the risk of injury and permanent damage to the unit. The
consequence would be expensive repairs, replacement of components or
expiry of warranty claims.
Ensure that all lifting equipment is in proper condition and certified for the relevant loads and tem-

peratures.
During lifting and transportation obey local regulations.

CAUTION
To allow correct preparation of the equipment a rig survey has to be completed to determine the
required details for installation of the TorkDrive tool at the specific rig. If you need support or addi-
tional information, please contact the WEATHERFORD technical department.
Available service tools for the service tasks described in this manual are
listed in Section 8.
NOTICE
Always switch off the power supply before handling connectors.

Do not manipulate electrical equipment while it is connected to the power
WARNING supply.
Otherwise there is danger for life and limb.
Plug the connectors of the TorkSub only into the designated sockets. DO
NOT plug them into any other sockets.
CAUTION Otherwise the equipment might be damaged.

It is not allowed to plug the connectors into any other sockets in explosive
areas, because unsafe and dangerous situations may result.
As the system components of the TorkSub are explosion-proof, repairs may only be carried out by
the original manufacturer or manufacturer’s authorized personnel outside the explosive area. This
rule is also valid for spare parts and their use.
Never open any Ex-proofed housing.

2.1 GENERAL SAFETY INSTRUCTIONS

 Ensure that hand signals are established, agreed upon and understood between the flagger
and crane-operator/air-hoist operator.
 Use a tag-line on all suspended, moving loads.
 Stay clear of all moving loads and avoid pinch point areas.
 Make sure lifting gear is properly rated, inspected, used and secured, when lifting any load.
 DO NOT use v-door stairs during pick-up/lay-down operations.
 Only one person should be designated as flagger.
 The driller should be notified and cautioned of any short OR EXTRA LONG joints being
hoisted onto rig floor.
 Only one person should take responsibility for personnel and third parties.

2.2 TRANSPORTATION
Stay clear from moving equipment.

DO NOT step under the lifted equipment at any time.
WARNING
Use only the (4) designated lifting points to lift the tool. The 4 lifting points
are shown in Fig. 2.1 and Fig. 2.2 (red markings).
WARNING Using other then these points may lead to severe death or injury and damage
of the equipment.
2.2.1 Lifting Equipment
For transportation, all equipment is to be lifted only by using the steel cables provided. All lifting

gear must have a minimum capacity of 4 000 kg/8 820 lb.
DO NOT lift the components quickly or suddenly. Move them slowly to keep them ALWAYS bal-
anced. Ensure that all lifting equipment is in proper condition.
The weights of the different components of the TorkDrive Compact Internal TS DNV are:
Components
• Control Panel: 500 kg/1 102 lb
• TorkDrive Compact Internal TS DNV: 3 000 kg/6 614 lb
Transport Frames, empty
• Transport Frame for TorkDrive Compact Internal TS DNV: 600 kg/1 323 lb

2.2.2 Transport Frames
Use the respective transport frame to store and transport the tool.
ALWAYS secure the tool inside the transport frame with transportation locks
(i.e. belts and brackets).
CAUTION Disregard may cause serious injury to personnel and damage equipment!
The transport frame is shown below.
Belt
Lifting
Locking
Points
Bolt
(one on
each side)
Hole (for
transport
of bail ex-
Lifting tension
Points locking
bolt, one
on each
side)
Locking
Bolt
Fig. 2.1 Transport Frame
Use a forklift for transportation.
ONLY transport and lift the tool inside the respective transport frame.
During maritime transport the transport frame must be secured in a suitable
CAUTION container.
This transport frame alone is not a designated offshore container.

2.2.2.1 Lifting Points of the Tool
For Vertical Lifting use at least two (2) of the four (4) lifting shackles.
For Horizontal Lifting use at least two (2) of the four (4) lifting shackles and a lifting sling around
the top area of the FillUp tool.
Lower mandrel (area between slips and FillUp tool)
Four Lifting
Shackles

Fig. 2.2 Lifting Points of the Tool
The four lifting shackles on the bail housing also serve as a Secondary Retention preventing the
tool from dropping in case of a broken connection between the TorkDrive mandrel and the top
drive. Use chains to secure the TorkDrive on the top drive.
Fig. 2.3 Secondary Retention securing the TorkDrive additionally from dropping

2.2.2.2 Lifting Device for the Tool (under Workshop conditions)
For lifting of the tool without transport frame in the workshop use the following lifting device (part
no.: 1266033):
Fig. 2.4 Lifting Device for the Tool
Fig. 2.5 Lifting under Workshop Conditions

2.2.3 Lifting Points of the Control Panel
The control panel is equipped with four (4) lifting points. Use only the provided lifting slings for lift-
ing (see Fig. 2.6).
Lifting Points

Fig. 2.6 Lifting Points of the Control Panel
2.2.4 Lifting Points of the Service Loop Container
The service loop container is equipped with four (4) lifting points. Use only the provided lifting
slings for lifting (see Fig. 2.7).
Lifting Points
Service Loop Spool
Fig. 2.7 Lifting Points of the Service Loop Container

2.3 PREJOB PREPARATION
The following work has to be prepared in the workshop prior to the rig instal-
lation.
NOTICE
Proceed in the following order:
 Install the Crossover by using the Bucking unit or the Setup Tool (refer to Section 2.3.1 in
this manual).
 Install the Slips (refer to Section 2.3.2 and its subsections).
 Install the FillUp & Circulation Tool (refer to Section 2.3.3 and its subsections).
2.3.1 Installation of the Crossover
The crossover (not included) must be installed on the TorkDrive main mandrel in the workshop us-
ing the Setup Tool (part no.: 1044607).
Avoid damaging the surface of the mandrel when clamping with the Setup
Tool.
CAUTION Use ONLY the fine dies (part no.: 494086) to clamp the mandrel with the Set-
up Tool.
Main Mandrel TorkDrive Compact Internal TS

DNV
Crossover
Makeup this connection with a torque of 81 350 Nm/60 000 ft-lb

Fig. 2.8 Makeup Torques

Proceed as follows:
 Install the dies in the following order into the setup tool (see figure below). Use the fine dies
to clamp the mandrel surface and the coarse dies to clamp the crossover surface.
Fine Die (part no.: 494086) Coarse Die (part no.: 781472)
Setup Tool

Mandrel
Crossover
Fig. 2.9 Installation of the Crossover
 Important: Make up the connection between the mandrel and crossover with a torque of
81 350 Nm/60 000 ft-lb.
 Remove the Setup Tool.
 Carry out a function check after this measure.
To install the Crossover to the Tool a Bucking Unit can be used.

NOTICE

2.3.2 Slips
All six (6) slips must match with the specific pipe diameter to be gripped.
CAUTION
The internal clamping tool contains six identical, size-specific slips. There are 12 sets of slips
available. Each slip covers a certain clamping range. The slip must match with the specific casing
diameter to be gripped. All parts are marked with the corresponding clamping size/range.
Slip Sizes Weight (lb) Nominal inner diameter Necessary

min. max. min. max. Part No.
(inch) Qty.
9 5/8 50 58 214.40 218.80 6
9 7/8 62.80 * 214.40 219.80 6
1294727
10* * * 214.40 218.80 6
10 3/4 116 120.00 214.40 217.00 6

9 5/8 43.50 54 216.5 222.38 6
9 7/8 * 66.4 217.25 221.00 6
1270206
10 68.70 * 216 220.98 6
10 3/4 109 115.00 217 220.73 6
9 5/8 32 42.5 222.91 228.90 6
9 7/8 * * 223 228.00 6
1202721
10 * * 223 227.00 6
10 3/4 99.00 102.9 223.06 226.00 6
10 3/4 71.1 85.3 232.56 240.03 6 1202723
10 3/4 55.5 68.7 241.25 247.90 6 1202724
10 3/4 40.5 53.5 248.92 255.27 6 1202725
11 3/4 60 71 268.88 273.61 6
11 7/8 71.8 76.8 269 272.10 6 1202726
12 * * * 272.00 6
11 3/4 42 54 276.4 281.60 6
11 7/8 * * 275 281.60 6 1202728
12 * * 277 281.00 6
12 3/4 57.6 70.1 296.9 301.90 6 1202729
13 3/8 72 86 308 313.61 6
13 5/8 * * 308 313.00 6 1202730
14 * * 308 313.00 6
13 3/8 54.5 72 313.61 320.42 6
13 5/8 * 88.2 314.3 320.00 6 1202451
14 99.6 114 314 320.40 6
13 3/8 48 54.5 320.42 323.96 6
13 5/8 * * 320 324.00 6 1202731
14 93.00 99.6 320.04 323.01 6
* No nominal weight available for this combination of pipe size and inner diameter. Use inner diameter.

2.3.2.1 Installation of Slips
In order to install Slips for a specific pipe diameter, proceed as follows:

 Remove the covers of the TorkDrive  Slip Exchange Tools (2) are in the
Compact Tool. Mark the position of the Special Tool Kit provided with the
covers with a suitable pen. TorkDrive Compact Tool.
 There are eight (8) holes in the bumper  Insert the two (2) Slip Exchange
plate to insert the Slip Exchange Tool, Tools between the bumper plate and
two on each side. the housing on opposing sides.

 Make sure that the marking ‘FRONT’  Remove the splint from the nuts, re-
directs to the outside of the TorkDrive move the nuts and the bolts, which
and that the (2) pins fit inside the are connecting the four (4) lifting cylin-
notch. Make sure that the tool takes over ders with the housing. Mark the posi-
the weight of the actuator pipe and the tion of the bolt heads with a suitable
slips. pen.
 Lower the Housing on both sides at the  Grease all gliding surfaces on the
same time (two persons required) until mandrel and on the Slips properly (de-
the dead stops of the Slip Exchange scribed in Section 7.4).
Tools are reached.
If necessary, an additional Slip Mounting Tool (part no.: 1184940) is available

from Weatherford to secure the Slips (refer to Section 8.10.3).
NOTICE
Carefully insert the Slips into the T-Sections. Slips may fall down by nudging
the TorkDrive. Keep feet out of reach.
WARNING Disregard can lead to severe injury and equipment damage.

If the keys on the mandrel are not guided properly into the slots of the slips,
the mandrel is damaged.
CAUTION

 Insert the six (6) slips by hanging each  Secure the six (6) inserted slips with a
slip into one of the six (6) T-sections of ratchet belt or a lifting sling against
the actuator pipe falling.
 Raise the Housing with the Slip Exchange Tools on both sides at the same time (two per-
sons required). Make sure that the eyes of the housing and the lifting cylinders are aligned
properly and that they are not clamped while raising.

 Make sure the keys on the mandrel are  When aligned, connect the housing
guided into the slots on the slips and the four (4) lifting cylinders with
while raising the housing with both Slip the bolts. The markings show the cor-
Exchange Tools. rect position of the bolt heads. Secure
the bolts with the nuts and split
pins. Remove the Slip Exchange Tool
and reinstall the covers noting the
markings.

2.3.3 FillUp & Circulation Tool
One size of FillUp & Circulation Tool is available for the internal clamping tool to cover the range of
casing diameter from 9 5/8 to 14 inch. This tool should be dressed with the correct size of packer
cups, guide nose (Centralizer) and spacer can (see table below) in the workshop and changed as
a complete unit.
Mandrel with internal thread for

connection with main mandrel of
TorkDrive
Packer Cup
Spacer Can
Guide Nose (Centralizer)

Mud Saver Valve
9 5/8 to 14 inch
Fig. 2.10 Parts Identification of the FillUp & Circulation Tool
Packer Selection Chart

Size Weight Size Packer Guide Nose Spacer Can
(inch / cm) (Lb/Ft.) No. (Part No.) (Part No.) (Part No.)
9-5/8 / 24,45 36 to 61.1
9-3/4 / 24,77 59.2 201 1213310 1213368 1213241
9-7/8 / 25,08 54 to 66.9
9-5/8 / 24,45 32.3
202 1213314 1213369 1213244
10-3/4 / 27,31 71.1 to 97.1
10-3/4 / 27,31 40.5 to 65.7 203 1213316 1213370 1213244
10-3/4 / 27,31 32.75
204 1213319 1213371 1213244
11-3/4 / 29,85 65 to 71
11-3/4 / 29,85 42 to 60
205 1213320 1213372 1213244
11-7/8 / 30,16 71.8
13-3/8 / 33,97 68 to 98
13-1/2 / 34,29 81.4
206 1213325 1213373 1213244
13-5/8 / 34,61 88.2
14 / 35,56 119.38
13-3/8 / 33,97 48 to 61
207 1213326 1213374 1213244
14 / 35,56 92.68 to 117

2.3.3.1 Installation of the FillUp & Circulation Tool with Mud Saver Valve
Mandrel
Mandrel FillUp Tool

Mandrel Venting Valve
9 5/8 to 14-inch
FillUp & Circulation Tool
Packer Cup
Guide Nose (Centralizer)
Mud Saver Valve
Fig. 2.11 Parts Identification - Fill up & Circulation Tool inside TorkDrive Compact Internal TS DNV
2.3.3.2 Use of Lift Nubbins
When lift nubbins are used during casing installation, their nubbin ID has to be equal to the pipe ID.
2.3.3.3 Max. Coupling Length
The maximum coupling length or external upset must not exceed 400 mm/16-inch.

2.4 CONNECTIONS AND PREPARATIONS
2.4.1 Power Supply
Hydraulic oil is under high pressure!

Splashing hydraulic oil can cause injuries!
CAUTION
BEFORE connecting or disconnecting hydraulic lines ALWAYS switch off the
power unit and depressurize the system!
The control panel of the TorkDrive Compact Tool can be operated with either fixed or variable dis-
placement hydraulic power units. It can also be supplied by the rig hydraulics.
• If the power unit is equipped with a fixed displacement pump, the selector switch on the
valve section must be set to the Open-center position.

• If the power unit is equipped with a variable displacement pump (like the power unit
2 EW-P), the selector switch on the valve section must be set to the Closed-center position.
• If rig power supply is used, choose the Closed-center position.
Remove the cover plate on the right side of the Control Panel before attaching the hydraulic hoses
to the power unit to ensure that the selector switch is set correctly.
Fig. 2.12 Selector Switch on the Control panel
Hydraulic pressure for the control panel is supplied through quick-disconnect hose connectors,
which are designed to mate with following connectors to prevent cross-connection (section
2.4.1.1).

2.4.1.1 Hydraulic Connection Points - Control Panel
• Pressure Line 1-inch quick-disconnect coupling, male (type: Aeroquip 5100 Series)
• Return Line 1 1/4-in quick-disconnect coupling, female (type: Aeroquip 5100 Series)
• Drain Line 3/4-in quick-disconnect coupling, female (type: Parker Series 60 H6-62)
• Service Loop - Multicoupler to TorkDrive and Remote Single Joint Elevator (optional)
- Link tilt bails V-door 1/2 NPT Push Pull Coupling, male
(type: Aeroquip 5602-8-10s)
Back 1/2 NPT Push Pull Coupling, female
(type: Aeroquip 5601-8-10s)
• Hydraulic Feedback 3/8 NPT Push Pull Coupling, male (type: Aeroquip 5602-6-6S)
• Spider Hydr. Feedb. 3/8 NPT Push Pull Coupling, female (type: Aeroquip 5601-6-6S)
• Spider Open 3/4-NPT Push Pull Coupling, male (type: Parker H6-63)
• Spider Closed 3/4-NPT Push Pull Coupling, female (type: Parker H6-62)
Control Panel (rear side)
Multicoupler to TorkDrive Compact
Internal TS DNV
Link Tilt Bails

Pressure Line
Drain Line
Return Line
Hydraulic Feedback Signal In

(Spider closed)
Spider open
Spider closed
Spider hydraulic Feedback Supply
Fig. 2.13 Hydraulic Connection Points - Control Panel, rear side

2.4.1.2 Pneumatic Connection Points - Control Panel
A pneumatic hose with an Atlas Copco connector must be attached to link the Control Panel with
the compressed air supply of the rig. Use only dry and clean air according to the recommended
specification.
The pneumatic connection between control panel and drillers remote panel is equipped with a
quick-disconnect multicoupler. Use only the original WEATHERFORD hose to connect the drillers
remote panel with the control panel. The connection points on the control panel are shown in Fig.
2.14.
Route the hoses in a secure way. Make sure they are not bent or clamped or in any other way hin-
dering the airflow within the system. On the other hand, the hoses must not obstruct the personnel
working on the rig floor.

ALWAYS disable the compressed air supply BEFORE connecting or discon-
necting the pneumatic connections!
CAUTION
Control Panel (rear side)
Interlock Spider Air Supply
Main Air In with Ball Valve

Multicoupler for drillers
remote panel
Pneumatic Feedback Signal In

(spider closed)
Fig. 2.14 Control Panel, Pneumatic Supply and Multicoupler
The air supply must comply with the following values to operate the control system:
Recommended
5 - 8 bar 73 - 116 PSI
Air Pressure
12.5 SCFM
Min. Air Flow (at 5 bar) 350 l/min
(Standard Cubic Foot per Minute)
Normal Ambient
Grade 3.4.4 according to ISO 8573-1
Temperatures > 10°C
Low Ambient
Grade 3.3.3 according to ISO 8573-1
Temperatures < 10°C

2.4.1.3 Electric connection points (TorkSub)
Turns Encoder
Rx Antenna
Tx Antenna
Operation Indicator
IS-Link cable
TS Inductor
24V Supply Cable
Grounding Bolt
Fig. 2.15 Connections at the bottom of the TorkSub Interface

2.4.1.4 Grounding of the Control Panel
This equipment must earthed!

WARNING
The control panel of the TorkDrive Compact Tool needs a proper grounding to the derrick structure
to eliminate static discharge.
Ensure to connect the ground lead to the shown connection point and the other end to a proper
earthing point of the rig structure.
Control Panel - Screw Terminal Position for the Ground Wire Connection
Fig. 2.16 Grounding of the Control Panel

2.4.1.5 Hydraulic Connection Points - TorkDrive Compact Internal TS DNV
Use only the original WEATHERFORD service loop assembled with the multicoupler and delivered
with the system to connect the TorkDrive Compact Tool with the control panel. The specific multi-
coupler prevents mixing up of hoses.
The TorkDrive Compact Tool is equipped with two quick-disconnect couplings to connect the link
tilt bails and one multicoupler to connect the TorkDrive Compact Tool itself.
Take care that the multicoupler is connected correctly.

CAUTION

Choose position (left or right side of TorkDrive Compact Internal TS DNV) of
the Multicoupler depending on the rig layout.
NOTICE
Couplings (2) for Link Tilt Bails
Fig. 2.17 Hydraulic Connection Points - TorkDrive Compact Internal TS DNV (position of bail couplings depending on
serial number)

To change the position of the multicoupler, proceed as follows:
►
 Loosen the hoses on the swivel but do  Disconnect the Remote Single Joint
not remove these. Elevator hoses from the multicoupler.
 Disconnect the hoses of the bail exten-  Remove the safety clip that secures
sions from the multicoupler and route the locking bolt and then the bolt itself
them securely to the other side. holding the multicoupler in position.

 Remove the multicoupler and place it on the other side.

 Secure the position using the locking bolt and safety clip
 Reconnect all hoses

2.5 INSTALLATION
It is assumed that the TorkDrive Compact Tool has been checked and serviced thoroughly in the
workshop before transportation to the rig site.
NEVER disconnect any hydraulic hose under pressure.

Failure to comply may result in death, bodily harm or equipment malfunc-
WARNING tions!
BEFORE installing the TorkDrive Compact Internal TS DNV in the derrick

ALWAYS make sure to deactivate hydraulic supplies. Take appropriate
measures (e.g. warning signs at the operating levers, secure main switch
WARNING
with padlock) to prevent any accidental activation.
Failure to comply may result in death, bodily harm or equipment malfunc-
tions!
Connection to Top Drive Lower IBOP/Upper IBOP:

The connection between TorkDrive and Top Drive HAS TO BE in accordance
WARNING with Weatherford Global Policy GL-POL-TRS-006.
It is the responsibility of the customer to ensure that the used crossover can
bear both the torque and the entire weight of the tool and the casing string.
Any crossover/saver sub HAS TO have a yield strength of at least 135 KSI.
All threaded connections between TorkDrive and Top Drive Main shaft must
be regularly inspected according to API RP7G.
WARNING Failure to comply may result in death, bodily harm or equipment malfunc-
tions!

2.5.1 Required Installation Space
The appropriate setup for fixing the TorkDrive Compact Tool and service loop in the derrick de-
pends on local conditions.
The selected position for the service loop within the derrick must take into consideration that the
operation is not hindered in any way by other parts of the derrick. The service loop is suspended in
the derrick by rope tie offs, bolted clamps or they will hang on sliding saddles. This arrangement is
rig specific and has to be prepared by the costumer. Assistance in constructing appropriate mount-
ing adapters for the respective derrick is available on request.
To prevent hydraulic power losses the power unit should be located in close proximity to the Tork-
Drive Compact Tool. Use only the hydraulic hoses delivered with the system to prevent pressure
loss.

The TorkDrive Compact Tool may also be supplied by rig hydraulics. If this is the case, use a Pres-
sure & Flow Control Unit in front of the control system.
Emergency Stop Function!

Place the remote panel of the power unit 2 EW-P with its emergency stop
CAUTION button in close vicinity of the control panel of the TorkDrive.
2.5.2 Installation on the Rig Site
Prior to installation on the rig site make sure that the TorkDrive Compact Tool is correctly config-
ured and set up with the correct size of gripping elements (see previous Sections 2.3.1) and that
the FillUp & Circulation Tool is installed.
Setup instructions for Spider and Single Joint Elevator are not covered by this operating manual,
refer to the corresponding operating manual.
If you need support or additional information, contact the WEATHERFORD technical department.
For subsequent installation, proceed as follows:
All lifting gear must have a minimum lifting capacity of 4 000 kg/8 820 lb.
Ensure that all lifting equipment is in proper working condition.
CAUTION
Make sure that the service loop container is already placed on the rig floor as described in the pre-
vious installation checklist (refer to Section 2.6, step 1 - 6). This section describes the transporta-
tion and installation of the TorkDrive module. Proceed as follows:
 Set up the control panel about 3 m/10 feet from well center on driller side.
Note: The position for the control panel must be easily accessible and the operator must
have a clear view of the personnel and the moving system components (refer to Fig. 1.1).
 Connect the control panel with the hydraulic power unit or rig site hydraulics.

The supply hoses must be routed in a secure way.

To avoid malfunction the hydraulic fluid must circulate free within the sys-
tem.
WARNING
On the other hand, the hoses must not obstruct the personnel working on
the rig floor. The hoses connected to the TorkDrive Compact Internal TS DNV
must be able to follow the movement freely.
 Lift up the service loop hanger with a tugger winch until the service loop is completely un-
wound from container reel.
 Remove service loop container from the rig floor.
2.5.2.1 Installation of the Tool

 Lift the TorkDrive Compact Tool onto the rig floor by using the provided lifting points (refer to
Section 2.2.2.1)
 Use one crane to carry the tool in horizontal position (refer to Section 2.2.2.1) to the rig floor.
 Connect the two upper lifting points of the tool with the top drive.
 Place a lifting sling around the designated lifting point on the FillUp Tool to prevent the tool
from swinging during lifting.
 Lift up the tool with a winch or the top drive until the tool hangs vertically.
 Align the center axis of the tool to the center axis of the top drive and place the tool in the ro-
tary.
Warning: Ensure that the tool is located on a flat level surface to prevent tilting.
 Make up the connection of the tool to the top drive with 60,000 ft-lb. Lift up the top drive with
the attached tool.
 Place the control panel and install the service loop (refer to Section 2.5.2.2).

2.5.2.2 Installing the Service Loop
The service loop must be routed in a secure way. I.e. they must not be bent
or clamped or in any other way hindering the circulation within the system.
WARNING On the other hand, the hoses must not obstruct the personnel working on
the rig floor. The service loop connected to the TorkDrive Compact Internal
TS DNV must be able to follow the movement freely.
 First connect Service Loop on Control Panel, then on TorkDrive Compact Tool
 Connect cable grip to bail housing. Make sure that the weight is not in the hoses.
 Connect the hydraulic lines for the bail cylinders with the control panel.
 Install the torque reaction bracket between TorkDrive and top drive rails.

Above figure shows an example of the torque reaction bracket for a dual rail
system. Torque reaction brackets are rig-specific.
NOTICE
 Proceed with the installation of the TorkSub (refer to Section 2.5.2.3)

2.5.2.3 Installation of the TorkSub
To install the TorkSub components of the system proceed as follows:
 Integrate the electric cables into the Service Loop. The cables must extend by 2.5 meters
(8.2’) with regard to the quick coupling.
 Connect the TorkSub Inductor to the TorkSub Interface.

Make sure to observe the handling instructions for Hawke connectors as described below.
 Connect the turns counter cable between TorkSub Interface and the turns counter. On the
TorkSub Interface 2 the socket is labeled “Turns IN”.
 Connect both antennas to the marked sockets and tighten the coupling nuts.
Be aware of the different cable lengths!

The longer cable marked ‘TX’ must connect to the lower socket which is in
NOTICE line with the other sockets.
Do not mix up antenna cables. Otherwise the equipment will malfunction.
 Connect the TSI ground cable between the TorkSub Interface housing and the TorkSub
Supply housing, routing the cable inside the service loop. Tighten the screw using a 10 mm
spanner.
 Connect the TorkSub power cable between the TorkSub Interface and the TorkSub Supply,
routing the cable inside the service loop.
Make sure to observe the handling instructions for Hawke connectors as described below.
 Connect the TorkSub IS-Link cable to the “TSI to C/T” connection box
 Connect the C/T cable between the connection box and JAMPro/JAMCompact channel 1.
 Establish the permanent electrical ground connection of the TorkSub Supply box.
It is essential that the grounding cable is kept as short as possible.
Do not use a longer grounding cable than the one provided.
If a longer grounding cable is required, contact Weatherford for the required increased cable
diameter.
Connect the grounding cable to the metallic rig structure (e.g. floor bolt) or to the earth (PA)
of the mains supply. Always use a toothed washer.
This grounding cable must be used IN ADDITION to the grounding provided by the power
cable.

 Route the mains cable to the mains supply in a protected manner, e.g. a cable trench. Use
only 100 - 240 V AC.
The mains cable already is connected to TorkSub Supply box by a length of 15 m. Therefore
there is no need to open any housing.
Make sure the mains power supply is be protected by 10 A fuse at low voltage distribution.
 Switch on the mains power supply. If you use the recommended TorkPro software in the
digital TSI2 mode, the JAMPro/JAMCompact System should indicate a torque of zero. If you
use the IMT mode or the JAMPro/JAMCompact software , the initial torque reading might be
1500 ft-lbs and you have to set this to zero one time
 Set the JAMPro/JAMCompact System according to the JAMPro/JAMCompact operating

manuals.

 The TorkSub System is now ready for start up.
Installing Hawke connectors
 Align the tab on the plug with the notch on the coupling.
 Insert the plug into the coupling until the coupling nut reaches the plug thread.
 Tighten the coupling nut by approx. 2 turns until the connectors have completely mated.
 Then lock the protection caps to avoid contamination.
Uninstalling Hawke connectors:
 Proceed in reverse order of installation.
 Install protection caps to all plugs immediately after disconnecting.
 Check the equipment for damage and store it properly, ready for next use.
Replace missing labels and warning signs immediately!
 Proceed with the installation of the bail extension and single joint elevator (refer to Section
2.5.2.4).
Note: The link tilt bails extensions shall be installed in the shortest possible position. Ensure
that the coupling of the SJE does not interfere with the guide bell and adapt the SJE Adapter
to the used size of the SJE. Attach the SJE using shackles.

2.5.2.4 Installing the Bail Extensions
 Attach a shackle to the lifting eye on the bail extension. Attach a lifting sling to the shackle,
remove the locking bolt and lift the extension out of the transport frame.
►
 Insert the bail extension into the bail  Align the hole of the bail extension with
arm of the TorkDrive Compact Tool. the hole of the bail.
 Use the shortest possible position of the extensions.
 Use the locking bolt to fix the extension to the bail arm.
 Secure the bolt with nut and split pin.
 Repeat this procedure with the second bail extension
 Store the unused split pin in the tool box for further usage

3 ►
2
 Adapt the SJE Adapter to the used  Connect the SJE with shackles (2) to
size of Single Joint Elevator using the Bail Adapters.

the locking bolts in holes 1 (outer (Picture shows use of a conventional
hole) to 4 (inner hole) (refer to ta- SJE)
ble).
 When a Remote operated Single  When lifting the first casing joint with
Joint Elevator is used, connect the the single joint elevator, make sure
hoses of the RSJE to the hoses of that the guide pads of the bails (2) do
the bail arms and fix the hoses to not touch the housing. If this is the
the bail extension. case, choose a lower hole no. (lower
eye distance) for the adapter.
Adaptation Table for different Single Joint Elevators sizes
Eye Distance of Single No. of Adapter Hole

Joint Elevator
340 to 427 mm Hole 1
420 to 520.6 mm Hole 2
520.6 to 630 mm Hole 3
>630 mm Hole 4
Table 2.1 Adaption Table for Single Joint Elevators

2.5.3 Function Test
A careful pre-job function test is very important for the further trouble-free
operation of the system. Therefore, the first commissioning may only be car-
ried out under the supervision of a WEATHERFORD employee or by
CAUTION
WEATHERFORD trained staff.
No liability will be carried for damage also resultant damages in case of an
improper installation.
 Check all connections. Check also that spider connections are not interchanged, i.e. function
of spider must correspond with the valve handle setting on the control panel!
 Check that the installed gripping elements and packers have the correct size and are un-
damaged.
 Remove all installation aids from the operation area (tools, ladders, etc.).
Make sure all connections are completely tight. Failure to tighten connec-
tions correctly will damage equipment and cause loss of performance.
CAUTION Operator must be familiar with all applicable environmental regulations in
the event of leakage or spillage and prepare to take appropriate steps for
control and removal.
 Switch on the hydraulic power supply and check all hydraulic connections for tightness.
 Activate the following functions until the respective cylinder reaches both end positions and
repeat these steps several times (control handle positions can be seen in Section 4.2.1):
 Switch on the hydraulic power unit.
 Set valve handle to Both Closed until the clamping cylinders are in their end position.
Set valve handle to TorkDrive Open until the clamping cylinders are in their end posi-
tion. Repeat this step several times.
 Check function of bails, Spider and SJE.
 Switch off the hydraulic power unit.
After the first pre-job function test perform a safety check according to the subsequent section.

2.5.4 Test Checklist
DO NOT start operation before the following functions have been checked.
If any of the steps below show a deviation or malfunction, read the trouble-
CAUTION shooting section in this manual.
DO NOT start operation without the malfunction having been corrected!
Recommended
Step Working Sequence Potential Hazards
Safety Measures
Test functions control panel and
TorkDrive.
Check rotation TorkDrive with various Hydraulic leakages; oil spill; Visual check for leaks and perfor-
1 speeds (5-40 RPM) in 5 RPM steps, Control hose set swinging; control mance;
Check link tilt function. hoses caught by rotation TorkDrive. Secure control hose set to derrick
Check working turns counter with
JAMPro/JAMCompact.

Open/close function spider and
Check working 'Drilling' mode on TorkDrive still functional causing
2 Investigate problem.
control panel possible serious hazards while
drilling with casing (DwC)
Check swivel to main shaft and Previous test nearly all hoses dam- Visual check for leaks and perfor-
3 torque reaction bracket. aged/sheared mance
Check swinging of TorkDrive in rela-
tion to well center.
4 Measure X offset:
Measure Y-offset:
Check working mud saver valve by
5 Mud wash. PPE
pumping fluid through top drive.
People exposed to open RT; heavy Shorten time as much as possible,
loads swinging over rig floor; air prepare floor, communicate; lift TD
6 Rig up spider
winch cable stuck in TD or Tork- to proper height; check cable prior
Drive tool; lifting; use spider lifting bridle.
Connect spider to TorkDrive control Visual check for leaks and perfor-
Hydraulic leakages; oil spill;
panel mance;
Trip hazard hoses;
7 Check working spider Safely route hoses;
Malfunctioning interlock resulting in
Check interlock function between Verify working leveling beam switch
dropped string.
TorkDrive and spider and TorkDrive interlock switch(es).
Rig up manual tong to assist in cali-
bration Top drive torque measuring Dropped objects; trapped person;
8 Lift plan
system and breakout of joint(s) to grip injuries.
the coupling.
Check working of Incorrect torque reading.
JAMPro/JAMCompact system; torque Use calibrated load cell.
9 Incorrect turns reading.
recording through TorkSub system Use certified and rated slings.
and turns from TorkDrive tool. Swinging of manual rig tong.
Verify the provided Top Drive
10 Verify TorkSub Torque Measurement Incorrect torque reading.
torque (see Section 4.3.3).
Toolbox talk to discuss working and
hazards of link tilt device.
Install link tilt bail extensions.
Dropped objects. Mark bottom part link tilt arms with
Install Stabberless SJE to link tilt yellow or fluorescence paint or
11a Trapped person; injuries.
bails. tape.
Collision with rig floor.
Check function link tilt bails. Only limited personnel on rig floor.
Use certified shackles.
Install Remote operated Single Joint Dropped objects.
Elevator and check RSJE signal on Only limited personnel on rig floor.
11b Trapped person; injuries.
Control Panel and Drillers Remote Use certified shackles.
Panel Collision with rig floor.
12 Place a hole cover on the spider
(… continued)

Recommended
Safety Measures
P/U 1st joint of casing using the link Wrong single joint elevator; dam- Check elevator and slings; use hole
13 tilt system and the Single Joint Eleva- aged slings; dropping objects in cover; pre installed circ sub com-
tor. hole; load swinging over rig floor. municate; use rope to guide joint.
Test and check equipment; check
Wrong dies in spider; wrong setting
spider leveling beam indicator on
of slips; malfunction of spider;
Lower first joint into spider, 1 meter control panel; install safety clamp;
dropped joint; pinched foot; well-
14 stick up. communicate; don't lift too high;
head hit by assembly; Dropped pipe
Install safety clamp! lower joint slowly ;install safety
into well; trapped person; injuries;
clamp; awareness link tilt hazards
collision with rig floor.
to all personnel.
Malfunctioning interlock resulting in Verify working leveling beam switch
15 Test interlocks system.
dropped string. and TorkDrive interlock switch(es).
Check elevator, shackles and
nd Dropping objects in hole; load
16 P/U 2 joint of casing. slings; communicate; use rope to
swinging over rig floor.
guide joint.
Dropped joint; spider tool slips; Lower slowly; Keep safety clamp
17 Lower joint into box.
wrongly engaged. installed on pipe.
Once coupling indicator plate engag-
18 es the coupling, stop lowering the top Joint stuck inside TorkDrive. Lower slowly; use derrick camera.
drive.
Alignment TorkDrive; TorkDrive tool Slowly lower TD; Stay away from
slips over joint; joint slips in spider; test assembly during test; lock RT;
19 Grip the joint with the TorkDrive.
RT open; malfunction of TorkDrive slowly increase TD torque and
or panel and or TD panel. RPM's (limiter).
20 Switch to makeup mode. Incorrect thread compensation. Check control panel.
Alignment TorkDrive; TorkDrive tool Slowly lower TD; stay away from
slips over joint; joint slips in spider; test assembly during test; lock RT;
21 M/U joint #2.
RT open; malfunction of TorkDrive slowly increase TD torque and
or panel and or TD panel. RPM's (limiter).
Raise Top drive, open spider. Check clamping pressure; check

Dropped joint; wrongly engaged
22 interlock signals; compensating
Remove safety clamp TorkDrive.
cylinders stroked out.
Test and check equipment; check
Wrong dies in spider; wrong setting
Lower the string into the well, interlock signals on control panel;
23 of slips; malfunction of spider;
1.45m/57 inch stick up, set spider. install safety clamp; communicate;
dropped joint; pinched foot.
lower joint slowly.
24 Install safety clamp (first 5 joints).
Malfunctioning interlock resulting in Verify working leveling beam switch
25 Test interlock system.
dropped string. and TorkDrive interlock switch(es).
Check elevator, shackles and
rd Dropping objects in hole; load
26 P/U 3 joint of casing. slings; communicate; use rope to
swinging over rig floor.
guide joint.
After the function test and check of all safety functions and relevant devices, the TorkDrive Com-
pact Tool is ready for operation related to its designated use.

2.6 INSTALLATION CHECKLIST (SEQUENCE OF ACTIONS)

Following table gives an overview of the installation sequence, the potential hazards during each
step and recommended safety measures. Refer also to Section 2.5.2.
Recommended
Safety Measures
Verify and check that TorkDrive
equipment is prepared as de-
scribed by rig survey documented Make sure that copies of docu-
details and job details. E.g. hy- Wrong prepared equipment mentation are send with the crew
1 draulic swivel torque reaction
bracket, pipe size, dimensions Dropped objects Check and verify equipment upon
crossover to top drive, TorkDrive arrival at rig site
and FillUp & Circulation Tool
properly secured in skid.
2 Rig up rig elevator and bails. Dropped objects Toolbox talk

Ensure that hydraulic and fuel
lines are secure and free from
leaks.
Access the situation for any haz-
ards such as objects in the walk- Ensure ESD is working properly
way or work being done over- Ensure drain plugs are installed
3 Check power unit and work area. head. and tighten.
Check for fluids in the power unit Ensure there is no physical dam-
skid. age to equipment from transport.
Ensure housekeeping rules are
followed.
Watch for hoses being suspend-
ed when being brought to the rig Get help when pulling up hose
floor so that no one is under the (so that no one strains their
load. back), use proper lifting proce-
Lift power unit hydraulic hoses to When pulling hoses through dures.
4
the rig floor. handrail, keep hands from being Make sure hoses are securely
caught between the hose and the tied off to the rig floor.
rail. Ensure hoses do not obstruct
Keep hoses out of the walkways walkways or escape routes.
to prevent tripping hazards.
Maintain eyes and mind on task.
Bring service loop container Dropped objects caught between Stay clear of moving loads.
5 (spool) and all additional service pinch points when bringing ser-
equipment to rig floor. vice equipment to floor. Use tag line to position loads.
Use one flagger only.
Follow rig’s procedure for Man-
riding operations.
Follow rig’s procedure for
dropped objects when in the rid-
ing belt.
Hang service loop.
Tie off all tools when going up in
Check loop path to eliminate Man in riding belt assisting.
the riding belt.
6 trapped- or hang-up points. Dropped objects while performing
No personnel are to be under
Weight service loop: task.
man suspended in man rider belt.
300 kg, 661 lb
Use two slings: one sling to lift
bracket and one to tie bracket to
derrick structure.
Use strong enough hang off point
in derrick
Position control panel Unclear view
Review correct and safe area’s to
7 Clear view to TorkDrive tool in Dropped objects
work
derrick - beside service loop path Injury
Depending on location and rig: The TorkDrive can be lifted to the rig floor horizontally or vertically. See
8
next possibilities

Recommended
Safety Measures
Position TorkDrive tool in a hori-
Skid turning over due to incorrect
zontal position.
slinging or wrong lifting/slinging
procedure Use correct lifting/slinging meth-
ods preventing turnover skid
Look out for overhead movement
of tools, when being brought to Have Weatherford employee on
the rig floor. the lower deck or ground tying on
Position TorkDrive tool in the skid the equipment. This is to ensure
at the V-door/catwalk and move Watch out for body placement not
it is fastened correctly before
tools to the rig floor. to get caught between the tools
9 lifting.
being brought to the rig floor from
Caution: Heavy load 3 metric When in movement, all employ-
the catwalk and the equipment
tons ees are to clear the catwalk.
being brought to the rig floor.
Watch out when placing your Use taglines.
hands on the incoming tools. so Personnel on rig floor need to
that you don’t get them pinched stay clear of skid when being set
or caught between other equip- on the rig floor.
ment.
Proper lifting equipment

Securing of equipment inside skid
Use transport frame design to
Tilting of equipment allow smooth turning from hori-
10a Lift TorkDrive vertical on rig floor
Dropped object zontal to vertical
Personnel on rig floor need to
stay clear of skid
Position TorkDrive tool in a hori-
zontal position.
Skid turning over due to incorrect
Use transport frame design to
slinging or wrong lifting/slinging
allow smooth turning from hori-
procedure
zontal to vertical
Look out for overhead movement
Use correct lifting/slinging meth-
of tools, when being brought to
ods preventing turnover skid
the rig floor.
Select flat and strong enough
High load pinch points skid
surface to set skid vertical
TorkDrive lifted vertical on ground Watch out for body placement not Rig and Weatherford employee to
10b to get caught between the tools
floor or deck review ground tying on the
being brought to the rig floor from
equipment. This is to ensure it is
the cat walk and the equipment
fastened correctly before lifting.
being brought to the rig floor.
When in movement, all employ-
Watch out when placing your
ees are to clear the lifting area.
hands on the incoming tools. so
Use taglines.
that you don’t get them pinched
or caught between other equip- For safety reasons keep equip-
ment. ment connected to crane as long
as possible.
Personnel on need to stay clear
of skid when transported.
Personnel on ground/deck and
Dropped objects rig floor need to stay clear of skid.
10c Lift TorkDrive to rig floor
Tilting of equipment Use taglines.
Select flat and strong enough
surface to set skid vertical

Recommended
Safety Measures
Remove all personnel from tight
TorkDrive tool colliding with other
areas.
Connect TorkDrive to top drive rig floor tools or equipment.
13
with low torque Remove non-essential personnel
Tools slipping while connecting to
from rig floor during this proce-
top drive
dure.
Incorrect make up torque Check pipe handler for correct
Make up connection between top
14 make up torque before continu-
drive and TorkDrive. Incorrect settings of pipe handler ing.
Connect service loop to Tork- Use ladder or work platform
Working on height
15 Drive and control panel, including Check correct position of hydrau-
turns counter Incorrect connection
lic multicouplers
Use proper lifting equipment
Install torque reaction bracket Dropped object
Use ladder or work platform
16 between TorkDrive and top drive Working on height
rail(s) Bracket checked as part of
Incorrect connection
equipment preparation

Rig crew is responsible for re-
moving bushing from rotary table.
Remove bushing from rotary ta- Pinching fingers or hand while Follow safe procedures as per
ble. trying to remove bushing and or
17 their JSA.
Place RMS or spider in rotary place RMS or spiders in rotary
table Keep hands clear of pinch point
table
areas, use gloves, maintain eyes
and mind on task.
Connect spider to control panel Wrong hoses/connections Check correct hoses
18
including interlock signals Trip hazards Route hoses in safe manner
If JAMPro/JAMCompact or Tork-
Pro is used in IMT mode, connect
No turns reading. the turns sensor cable to “Turns
into IS-Link” of the TSI2 box in-
stead of “Turns in”.
The cable length must not ex-
ceed 100 m when used in digital
Connect JAMPro/JAMCompact Communication problems
19 TSI-2 mode. Do not extend cable
cable to TorkSub system
length.
If the signal of the TSI2 is routed
to the load cell and the turns
counter cable is connected to the
Digital TSI2 mode not functioning
tong unit, use the included
adapter to link the IS link to the
C/T cable.
Oil spill PPE
Start power unit and check for
20
leakages Uncontrolled movement of me- Clear non-essential personnel
chanical parts from equipment
Malfunctioning equipment Record findings.
Check working of equipment, see
21 Dropped objects Investigate problems and resolve
equipment manual for all details
Incorrect signals till standards are met.
Check with crew and rig crew to Make any adjustments that need
make sure that the rig up has to be done to equipment or pro-
22 Pause
been completed in a good safe cedures to ensure a safe opera-
manor. tion.

NOTES

GENERAL DESCRIPTION
3 GENERAL DESCRIPTION
3.1 TORKDRIVE COMPACT INTERNAL TS DNV
WEATHERFORD’S TorkDrive Compact Internal TS DNV fits under all regular top drive models by
means of a 6 5/8-inch API reg connection. In case of other connections use a crossover.
This tool with pipe grip on the inner pipe surface allows to grip and run casing sizes between 9 5/8
to 14-inch. The maximum transmission torque is 81 350 Nm/60 000 ft-lb (depending on the pipe di-
ameter), making use of the rotational power of the top drive. Additionally, the tool allows circulation
and fill-up while running the casing. The gripping mechanism of the tool is remotely controlled from
the rig floor by its own control system. In order to measure the applied torque during a connection
make-up and to measure the weight of the pipe string after make-up, the TorkDrive Compact Tool
contains the TorkSub torque measuring system.

As a result this equipment makes the casing running operation safer and more efficient. The tool
minimizes manual handling of the casing on the drill floor and reduces the higher risks of the
standard casing power tongs.
Using a single joint elevator, a casing joint is picked up from the v-door and lifted into position over
the rotary table. The top drive is then lowered so that the TorkDrive Compact Tool engages the
casing. The casing string is spun in and made up by using a flush-mounted spider to hold the cas-
ing and take up the counter torque. The made up string is picked up with the tool, to be lowered
ready for the next joint. Continuous circulation is possible while engaged.
The tool can also be used to breakout casing joints and lay the joints down. The abovementioned
casing sizes can be handled with a rated load of up to 454 t/500 short tons.
The TorkDrive Compact Internal TS DNV is prepared for use with a (Remote
controlled) Single Joint Elevator. For more information contact WEATHER-
NOTICE
FORD.

GENERAL DESCRIPTION
3.2 DESCRIPTION OF THE MAIN COMPONENTS

3.2.1 System Overview - TorkDrive Compact Internal TS DNV
Fig. 3.1 TorkDrive Compact Internal TS DNV - System Overview

GENERAL DESCRIPTION
Parts Description Explanation

Top Drive The Top Drive is connected to the TorkDrive Compact Tool and provides the
necessary rotation to make up or spin out connections.
TorkSub Measuring The TorkSub unit is used for measurements of torque values during makeup
System (with Induc- and breakout operations using JAMPro/JAMCompact or TorkPro. For further
tor Unit, Power Sup- information refer to the separate WEATHERFORD operating manuals.
ply and TorkSub In-
terface)
JAMPro/ JAMPro/JAMCompact is a measuring computer system specially designed to
JAMCompact Unit control making up tubular connections in the oilfield. For more information re-
fer to operating manual of the JAMPro/JAMCompact system.
TorkDrive Compact refer to Section 3.2.2.
Internal TS DNV
Service Loop To connect the hydraulic lines between the control panel and the actuator.
Furthermore it contains all electrical cables connecting the TorkSub supply

box with the TorkSub interface.
Control Panel refer to Section 3.2.3.
Drillers Remote refer to Section 3.3.4.
Panel
Hydraulic Power Delivers the hydraulic energy to drive the hydraulic operated components. If
Unit or Rig Hydraulic is used, a Flow and Pressure Control Unit as well as a filter
Rig Hydraulics have to be installed.
Spider/Air Spider Not included; customer's responsibility.

GENERAL DESCRIPTION
3.2.2 TorkDrive Compact Internal TS DNV - Tool
5
13 13
4 14
3
10
11
7
12
Fig. 3.2 TorkDrive Compact Internal TS DNV

GENERAL DESCRIPTION
Item Parts Description Explanation

1 Clamping Four (4) hydraulic cylinders to lift/lower the actuator pipe which in
Cylinders turn forces the Slips downwards and thus against the inner casing
surface. Each cylinder is connected to an own pressure accumulator
and check valve to keep the pressure.
2 Torque Reaction (not shown) Torque reaction bracket with adjustable length and
Bracket width to fit into the top drive rails.
Note: The torque reaction bracket is a rig specific device and de-
pends on the rail system used on the rig.
3 Hydraulic Swivel To enable hydraulic supply to the rotatable installed hydraulic con-
sumers inside the TorkDrive.
4 Hydraulic One hydraulic multicoupler to connect the TorkDrive system with the
Multicoupler control panel. This connector prevents mixing up of hoses and can
be disconnected/connected under pressure without oil spillage.
Note: Can be mounted on the left or right side of the tool.

5 Mandrel Accomplishes the torque transfer from the top drive to the casing
and holds the fill-up & circulation tool. The Mandrel provides keys for
secure guiding of the slips.
6 Body Structure bearing the weight of the clamping cylinders, the hydraulic
and sensors. The Body further transmits the force of the hydraulic
cylinders on the actuator pipe.
7 Link Tilt Bail 2 link tilt bails with bail extension to carry the single joint elevator.
Hydraulic cylinders to move the link tilt bails into v-door position.
8 (R)SJE Adapter Size-adjustable adapters for (remote operated) single joint elevator.
9 Single Joint Elevator (not shown) Not delivered with the system (customer's responsibil-
ity). Remote operated Single Joint Elevator available from Weather-
ford.
10 Actuator Pipe Pipe for synchronized movement of the slips. The Actuator Pipe
pushes the slips downwards and into clamping position through the
guided movement on the mandrel.
11 Slips Totally six (6) slips are located on the mandrel used to grip pipes on
the inner surface.
12 Fill-up & Circulation Built in fill-up & circulating tool with centralizer and optional flow-
Tool * back valve.
13 Lifting Points / Shackles for horizontal and vertical lifting. Also used as a protective
Attachment Points device to secure the TorkDrive Compact Tool and String against
for Secondary Re- falling in case of a broken cross-over.
tention
14 TorkSub Interface The TorkSub unit is used for measurements of torque values during
makeup and breakout operations using JAMPro/JAMCompact or
TorkPro.
* The fill-up & circulation tool is designed to be used with packer cups and
centralizers from WEATHERFORD.
NOTICE

GENERAL DESCRIPTION
3.2.2.1 FillUp & Circulation Tool

The FillUp & Circulation Tool is an enhanced mud saver valve with multiple functions. It is
equipped with a Venting Valve which allows releasing air pressure from the casing string during fill-
up process. During drilling, the venting valve remains closed. An additional flow back valve is inte-
grated and the body contains centralizer and packer.
Fig. 3.3 Fill-up & Circulation Tool

GENERAL DESCRIPTION

1 FillUp Tool Mandrel Leads the mud into the casing string.
2 Venting Valve In open position, the Venting Valve releases air pressure from the
casing string during fillup process.
3 Packer * Rubber sealing between casing string and tool.
4 Mud Saver Valve Included in the FillUp Tool for 9 5/8 to 14-inch.
5 Guide Nose Used to guide the TorkDrive Compact Tool into the casing string
* The fill-up & circulation tool is designed to be used with packer cups (item
2) from WEATHERFORD. For more information on available sizes refer to
NOTICE
Section 2.3.3.

GENERAL DESCRIPTION
3.2.3 Control Panel

For use with TorkDrive Compact Internal, External and External Plus.
16 7 4
9 11 12 10 2 17 19 6 21 22 5 3
18 20
Fig. 3.4 Control Panel for TorkDrive Compact Tool, Front and Rear View
14 13
1
5
1
Fig. 3.5 Control Panel for TorkDrive Compact Tool, Top View

GENERAL DESCRIPTION

1 Manual To operate the link tilt bail cylinders and the single joint elevator
Valve Handles (SJE), refer to Section 4.2 for detailed information. The left two han-
dles are equipped with a safety lock to prevent inadvertent opera-
tion.
2 Main Air In Connection point for compressed air supply.
3 Pneumatic Connection point for drillers remote panel inside the driller cabin (re-
Multicoupler fer to Section 0).
4 Hydraulic One hydraulic multicoupler to connect the TorkDrive system. The
Multicoupler connector prevents mixing up of hoses and can be disconnect-
ed/connected under pressure without oil spillage. It is designed with
the same connectors as on the TorkDrive side.
5 Return Line 1 1/4-inch hydraulic quick-disconnect coupling to hydraulic power
unit.

6 Drain Line 3/4-inch hydraulic quick-disconnect coupling to hydraulic power unit.
7 Pressure Line 1-inch hydraulic quick-disconnect coupling to hydraulic power unit.
8 Selector Switch To select either open center - fixed displacement or closed center -
(not shown) variable displacement power source (on right side of the unit).
9 System Pressure Shows the system pressure adjusted with the system pressure valve
Gauges (Item 8).
10 Air Pressure Gauge Shows the inlet pressure of the compressed air supply.
11 Spider open Pressure control valve and gauge to preset the spider open pres-
sure.
12 Spider close Pressure control valve and gauge to preset the spider closed pres-
sure, approx. 100 bar.
13 System Indicators Rotowink system indicators, which shows the status of the TorkDrive
tool, the spider and the Remote Controlled Single Joint Elevator (if
applicable).
14 Drill/Casing Mode To activate drill mode or casing mode.
Buttons
15 TorkDrive/Spider Interlocked valve to open/close spider or TorkDrive. The Interlock
open/close Valve prevents opening of TorkDrive Compact Tool and Spider at
the same time.
16 Bail connection 1/2 inch Push Pull Coupling; for movement of the bails to V-Door
and back
17 Interlock Spider Air Additional air supply
supply
18 Hydraulic Spider 3/4 inch Push Pull Coupling; for closing function of the hydraulic spi-
close der
19 Hydraulic feedback 3/8 inch Push Pull Coupling; hydraulic signal to close slips
ISIS Spider
20 Hydraulic Spider 3/4 inch Push Pull Coupling; for opening function of the hydraulic
open spider
21 Interlock Spider Hy- Additional hydraulic oil supply
draulic Oil Supply
22 Pneumatic feedback 3/8-inch push pull coupling; pneumatic signal for close slips
ISIS Spider

GENERAL DESCRIPTION
3.3 FUNCTIONAL DESCRIPTION

The WEATHERFORD TorkDrive Compact Internal TS DNV offers an internal clamping system to
grip the casing on the inner pipe surface with a clamping range of 9 5/8 to 14-inch.
3.3.1 Internal Gripping System
The internal clamping tool consists of the main parts depicted in Section 3.2.1. The TorkDrive
Compact Tool design includes a gripping system to provide secure pipe grip and protection for the
operator under high load conditions. The Slips are guided on the mandrel with slots and keys as
shown in Fig. 3.6 and Fig. 3.7.
Slip
Slot for guided movement on mandrel
Fig. 3.6 Slip
Keys for guided movement of the slips
Fig. 3.7 Slip Guide Keys on Mandrel

GENERAL DESCRIPTION
The Clamping Cylinders move the Actuator Pipe down when extending. The Actuator Pipe in turn
moves the Slips down and hence outwards guided by the mandrel into clamping position (see Fig.
3.8).
Up/Open Position (cylinders retracted) Down/Close Position (cylinders extended)

Fig. 3.8 Clamping Principle

GENERAL DESCRIPTION
3.3.1.1 Fill-up & Circulation Tool
A fill-up & circulation tool is available for the internal clamping tool to cover the range of casing di-
ameter from 9 5/8 to 14-inch. This tool should be dressed with the correct size of packer cups and
centralizers in the workshop.
Main Mandrel
Venting Valve
Packer Cup (customer's responsibility)
Guide nose (customer's responsibility)
Mud Saver Valve
Fig. 3.9 TorkDrive with Fill-up & Circulation Tool, Inside View
3.3.2 Turns Counter
On top of the unit is a turns counter, which counts the turns of the top drive. The top drive is pow-
ered with 1 455 pulses per revolution (fixed value for all sizes). The turns counter provides the
turns signal for WEATHERFORD's torque measurement system.
3.3.3 TorkSub
The TorkSub system is used for JAMPro/JAMCompact operation and includes the following com-
ponents:
The TorkSub system uses strain gauges for torque and weight. 500 tourque measurements per
second with a resolution of about 4 Nm/3 ft-lb up to 81 350 Nm/60 000 ft-lb are provided in make-
up and break out direction. The weight measurement delivers 10 samples per second with a usa-
ble resolution of about 23 kg/50 lb.

GENERAL DESCRIPTION
The intrinsically safe electronic circuits (Ex-i) are potted underneath the cover plate. They send out
the measurement data in a digital data stream on selectable legacy free frequencies to match re-
gional regulatory requirements. The frequency selection can be done via TorkPro ( in TSI2-mode)
or the optional available TS-TCT handheld tool.
The calibrated range of the system is 81 350 Nm/60 000 ft-lb. If the analogue 4 to 20 mA torque
measurement is chosen on the JAMPro/JAMCompact measurement system, this range has to be
set.
The TorkSub inductor delivers power for the electronic boards. It is located on top of the bail
housing and contains the primary side of a molded transformer coil. The secondary transformer
coil and communication antennas are inside the black molded groove of the TS mandrel. The TS
inductor is mounted in an antistatic housing, which also fixes two antennas for the RF communica-
tion.

The TorkSub interface provides the AC signal, which feeds the TorkSub inductor. It also contains
the RF receiver units that convert the data stream into analogue 4 to 20 mA and digital fieldbus
signals. The signals of the turns encoder are also digitized and fed into the CAN fieldbus (up to 150
rpm) or just passed through to the JAMPro/JAMCompact main unit, if analogue torque-turns
measurement is selected (only up to 30 rpm possible).
The TorkSub supply unit converts the mains voltage of 100 to 240 V AC into 24V safety extra low
voltage. The housing must be connected to the rig grounding via the provided earth cable.
For compatibility reasons the torque and turns signals are routed through this box and are accessi-
ble on single sockets using JAMPro/JAMCompact’s standard load cell and turns counter cables.
Use the provided TorkSub CT to TSI junction box to connect the communication cable (IS-link ca-
ble) to the CT-cable of the JAMPro/JAMCompact unit.
The hydraulic service loop also harbors the 3 electrical cables, which connect the TorkSub inter-
face with the TorkSub supply unit: the 24V supply cable, the IS-Link cable, that includes the ana-
logue and digital communication signals, and the grounding wire, that must be properly screwed on
TS interface and TS supply.
All system components are designed Ex-proof. Any changes or repairs must be carried out by per-
sonnel sufficiently educated in handling Ex-proof equipment and specially trained at the TorkSub.
Furthermore, always comply with EN 60079.
The Mandrel for the TorkDrive Compact Tool is rated for -40 to +90°C and the associated enclo-
sures are rated for -40 to +60°C. The system components are ATEX approved for zone 1 usage in
hazardous areas with gas explosion risk.

GENERAL DESCRIPTION
3.3.3.1 Signal Flow

Fig. 3.10 Signal flow for TorkSub

GENERAL DESCRIPTION
3.3.3.2 Mandrel Electronics

The electronics located on the mandrel consists of a power regulator, an amplifier for 2 strain
gauge signals (torque and weight) and a microprocessor assembly with transmitter and receiver.
For future use, several options are being prepared.
The power regulator is supplied via AC current using a transformer, where the primary coil is the
Inductor and the secondary coil is at the shaft. The intrinsically safe induced current is stabilized by
the power regulator to provide separate output voltage levels to energize the amplifier and micro-
processor circuitry and also the sensors and strain gauge bridges.
The two-channel strain gauge amplifier carries out a 16 bit analogue to digital conversion for the
torque and a 10 bit analogue to digital conversion for the weight. These signals are processed by
the microprocessor to form a serial data stream.

The transmitter sends that data via RF to an antenna within the Inductor. The receiver gets param-
eter data from an antenna within the Inductor and prepares the data for the microprocessor. There
are several frequency modules available to cover the different regulation in Europe and US. A new
version can be remotely switched from US to Europe frequencies by using the TorkSub and the
TorkPro software.
3.3.3.3 Inductor
The Inductor is located at the swivel. It contains the coil that acts as the primary coil of the supply
transformer for the shaft, and two antennas as described above. The device is made of antistatic
plastic material and the coil is molded, while the antennas are mounted at the outside in a ma-
chined channel.
These 3 components of the Inductor are connected to the TorkSub by 3 separate connectors.

GENERAL DESCRIPTION
3.3.3.4 TorkSub
The TorkSub is located on the mandrel.
The TorkSub is made up of 2 molded modules contained in a flameproof housing and an approved
junction box. The heart of the TS Interface is a microcontroller. The 2 antennas within the Inductor,
for receiving and sending data from and to the measuring shaft, are connected to the terminal box
via N-Series connectors and lead into the casing, using a special molded flameproof cable gland.
All other connections are established with cables.
The TorkSub supplies the coil of the Inductor. Two intrinsically safe Namur signals e.g. from a turns
counter are looped through the terminal box and exit to the TorkSub Supply. Two additional Namur
signals are created by the microcontroller and exit to the TorkSub Supply as well. Two intrinsically
safe 4 to 20 mA signals (torque and weight) are created within TS Interface via the microcontroller
and the data from the mandrel. These signals, as well as the intrinsically safe CAN signal created
by the microcontroller, exit to the TorkSub Supply. All intrinsically safe signals to the TorkSub Sup-
ply are fed into one cable. The TorkSub is supplied with 24 V DC by the TorkSub Supply with
SELV protection. The TorkSub is connected to earth via the TorkSub Supply by a separate Tork-
Sub grounding cable of 4 mm² cross section.
All cables are equipped with plugs. The connector plugs protrude through the housing of the termi-
nal box, so that the cables can be connected without the need to open the TorkSub terminal box.
They are wired with Ex-e approved terminals within the terminal box.
The TorkSub supports the TorkPro software running on the JAMPro/JAMCompact system. All data
communication runs digitally via the CAN bus, improving the overall performance and ease of op-
eration.
Whenever it is necessary to open the TS Interface housing or terminal box,

only specially trained personnel in possession of a Hot Permit is allowed to
carry out this work.
WARNING
Opening one of these by unauthorized persons is not allowed.

GENERAL DESCRIPTION
3.3.3.5 TorkSub Supply

The TorkSub Supply is located at the rear of the control panel of the TorkSub. It consists of a
flameproof housing and an approved junction box mounted to it. The intrinsically safe signals from
the TorkSub are looped through the terminal box and exit to the controlling system (e.g. a
JAMPro/JAMCompact with two Tong Units). They arrive within one cable and are split up within the
TorkSub Supply into the cables for the JAM interface (2 x 4-20 mA, 2 x 2 Namur, 1 x CAN). The
TorkSub Supply must be connected to a 100 – 240 V AC mains. It supplies the TorkSub Interface
with 24 V DC in SELV protection type.
All cables are equipped with plugs except the mains cable. The connector plugs protrude through
the housing of the terminal box, so that the cables can be connected without the need to open the
TorkSub Interface terminal box. They are wired with Ex-e approved terminals within the terminal
box. The terminal box must only be opened to insert or replace the mains cable which goes

through the cable gland to a terminal block.
Whenever it is necessary to open the TorkSub Interface housing or terminal

box, only specially trained personnel in possession of a Hot Permit is al-
lowed to carry out this work.
WARNING
Opening one of these by unauthorized persons is not allowed.

GENERAL DESCRIPTION
3.3.4 Driller’s Remote Panel for Driller Cabin
The driller’s remote panel indicates the state of the TorkDrive to the driller, who is responsible for
the operation of top drive and spider. The driller’s remote panel must be installed in the direct view
of the driller.
An Electrical Driller’s Remote Panel is available on request for pressurized

driller’s cabins. For more information contact WEATHERFORD.
NOTICE
This panel shows the important states of the unit to enable the driller to decide the next operation
step. Description from left to right:
• Spider closed/open - shows Green when spider is open; otherwise Red

• Single Joint Elevator closed/open - shows Green when (R)SJE is open; otherwise
Red.(Only when used with Remote operated Single Joint Elevator.)
If a conventional SJE is used, the indicator will always show Red
• Drill Mode ON/OFF - shows Green when drill mode is selected; otherwise Red
• TorkDrive clamped/open - shows Green when TorkDrive is closed and gripping elements
are engaged; otherwise Red
• Coupling Position - switches to Green when bumper plate is activated and pipe is in correct
position.
• Driller Confirmation - red pushbutton to confirm Spider open
Fig. 3.11 Drillers Remote Panel

GENERAL DESCRIPTION
3.3.5 Workflow
The starting position of the TorkDrive Compact Internal TS DNV is defined as follows:
Internal Clamping Tool is inside the pipe

TorkDrive is opened
Single Joint Elevator is latched to the next

joint
Spider (closed)
Rig Floor

Fig. 3.12 Starting Position
Starting from this point the workflow is as follows:
►
Thread protection
max. 500 mm/1.6 ft
 Swing link tilt bails with pipe close (max.  Lift up the joint with the top drive and
500 mm/1.6 ft) to well center and remove move the link tilt bails to center position.
protection cap. Install the stabbing guide.

GENERAL DESCRIPTION
 Lower top drive until pipe is in the box.  Clamp the pipe and watch the respective
Continue to lower until coupling position gauge on the control panel to ensure se-
is reached. cure grip. Remove the stabbing guide.
 Turn top drive slowly in breakout direc-  Lift up the top drive until it carries the en-
tion for max. one turn and listen when the tire weight of the casing string.
pin thread engages with the box thread.
Turn top drive in makeup direction to
makeup the connection. Carefully lower
the top drive to follow the thread travel.

GENERAL DESCRIPTION
 Open spider and lower the casing string  …move link tilt bails to V-Door position.

into the well until the Single Joint Eleva-
tor is in reach. Unlatch Single Joint Ele-
vator and…
It is not possible to release the casing string from the TorkDrive Compact In-
ternal TS DNV. If the load is higher than the retracting force of the clamping
cylinder. For loads lower than the weight of one casing, the clamping release
NOTICE
valve on the control panel is locked mechanically (refer to Section 1.11).
 Lower the casing string with the top  Set the spider slips and lower tool until
drive. load is in the slips.

GENERAL DESCRIPTION
 When the spider is fully set, open

the TorkDrive.
 The TorkDrive Compact Tool is now ready for the next cycle.

GENERAL DESCRIPTION
3.4 TECHNICAL DATA

3.4.1 Technical Specification
General Environmental Conditions Comments

Min. Design Temperature °C -40
According to API 8C
°F -40
Storage Temperature Range °C -40 to +50

°F -40 to +122
Operational Temperature Range °C -40 to +50

Ambient
°F -40 to + 122
TorkDrive Compact Internal TS DNV Comments

Pipe Sizes mm 244.5 to 355.6
in. 9 5/8 to 14
Max. Torque for 9 5/8-inch Casing Nm 67 790
ft-lb 50 000

Max. Torque for 14-inch Casing Nm 81 350
ft-lb 60 000
metric ton 453 Includes string weight and
Rated Load ton 500 circulation pressure load
metric ton 9.1
Push Down Force ton 10
Connection in. 6-5/8 API reg RH box
mm 197
Connection OD in 7 3/4
Flow Line ID inch 2
Design Standard API 8C PSL1 SR2-40
Max. Rotating Speed rpm 100
Turns Counter ipr 1455 Impulses per revolution
Type of Turns Counter TorkPro Integrated
JAMPro/JA
M Pickup
Compact
Lift Capacity Bail Arms metric ton 6
ton 6.61
gpm 620
Max. Mud Flow Without mudsaver valve
l/min 2 350
Max. Mud Pressure bar 344

PSI 5000
°C 90
Max. Mud Temperature °F 194
Weight approx. kg 2 500

lb 5 512
Without bail extensions
Dimensions Max. Height mm 3 534
(see also Fig. 3.13) in. 139.1
Max. Width mm 1 293
in. 50.9
ATEX Marking Tool II 2 G Ex d e ia mb [ia] IIb T4 Gb
ATEX Marking Control Panel II 2 G c IIB T4
Technical specifications are subject to change without prior notice.

GENERAL DESCRIPTION
Control Panel Comments

Weight approx. kg 500
lb 1 102
Dimensions Length mm 1 000
in. 39.4
Depth mm 800
in. 31.5
Height mm 1 320
in. 52.0
Max. Hydraulic Fluid Temperature °C 80
°F 176
Hydraulic Pressure Supply bar 170 to 210
PSI 2 466 to 3 046
Hydraulic Flow Range l/min 60 to 65
gpm 15.8 to 17.2
Oil Filtration µm 10
Air Pressure bar 5 to 8
PSI 73 to 116
Min. Air Flow (at 5 bar) l/min 350
SCFM 12.5
Max. Spider Opening Pressure bar 50 Refer to separate Spider
(Tool side) PSI 725.2 Operating Manual for
maximum allowed
Max. Spider Closing Pressure bar 150 Closing and Opening
(Tool side) PSI 2 176 Pressure
Service Loop Comments

Weight approx. kg 400
lb 881.8
Dimensions Length m 35
ft 114.8
Transport Frame for TorkDrive Compact Internal TS DNV Comments

Weight approx. empty kg 600
lb 1 323
max. gross weight kg 4100
Incl. tool
lb 9 039
Dimensions Length mm 4075
in. 160.4
(see also Fig. 3.14)
Depth mm 1500
Incl. tool
in. 59.06
Height mm 1096
in. 43.15
Technical specifications are subject to change without prior notice.

GENERAL DESCRIPTION
Fig. 3.13 TorkDrive Compact Internal TS DNV Working Range of Bails & Dimensions All dimensions in mm [inch]

GENERAL DESCRIPTION
Fig. 3.14 TorkDrive Compact Internal TS DNV, Dimensions All dimensions in mm [inch]

GENERAL DESCRIPTION
Fig. 3.15 Transport Frame, Dimensions All dimensions in mm [inch]

GENERAL DESCRIPTION
3.4.2 Hydraulic Oil Specification
Use mineral based hydraulic fluid according to the following specifications or AGIP Multifluid to en-
sure proper function of the TorkDrive Compact Internal TS DNV. The power unit must comply with
the following values to operate the system:
Min. Hydraulic Flow 65 liter/minute 17.2 gpm
Min./Max. Hydr. Pressure 170/210 bar 2 465/3 000 PSI
Operating Oil Temperature -20 to +70°C -4 to +158°F
Filtration 10 µm
ALWAYS operate the TorkDrive with a mineral based hydraulic fluid. Select
the viscosity according to the table below.

CAUTION DO NOT use other hydraulic fluids.
Table 3.1 Oil Selection Chart

OPERATION
4 OPERATION
4.1 SAFETY CONSIDERATIONS
DO NOT operate the TorkDrive Compact Internal TS DNV unless the function
test has been carried out. The function test is described at the function
checklist in Section 4.4.
WARNING
Failure to observe this safety precaution can cause severe injury or death.
ALWAYS make sure the TorkDrive Compact Internal TS DNV is securely

connected to the top drive BEFORE starting operation. Check that the hoses
are connected properly.
WARNING
Comply with rated loads.

The supply hoses must be routed in a secure way. Make sure they are not
bent or clamped or in any other way hindering the circulation within the sys-
tem.
WARNING
On the other hand, the hoses must not obstruct the personnel working on
the rig floor. The hoses connected to the TorkDrive Compact Internal TS DNV
must be able to follow the vertical movement of the top drive freely.
NEVER disconnect any hose while it is under pressure. Disconnecting the

quick connectors must be possible without applying excessive force.
WARNING Stuck connectors can indicate that the hose is still under pressure. BEFORE
continuing, check the pressures on the respective gauges again.
Failure to comply with these rules may result in death, bodily harm or
equipment malfunctions.
Make sure that the slip assemblies are in proper condition and configured
for the correct pipe size.
WARNING Otherwise the pipe may slip through and fall onto the rig floor.
This may cause serious injuries or death as well as damage to other equip-
ment.
Extreme care must be taken to prevent injuries and damage by accidentally

activating a function. ALWAYS take care that valve handles cannot be acti-
vated inadvertent by wires, ropes, hoses, etc.
WARNING
Remember: The TorkDrive Compact Internal TS DNV operator is responsible
for the safety of other personnel!
Failure to observe this safety precaution can cause severe injury, death and
loss of the string.

OPERATION
4.2 DESCRIPTION OF THE CONTROL PANEL

4.2.1 Valve Block
V1 V2 V3 V5* V6* V7
Fig. 4.1 Hydraulic Control Valve Block (shown with cover plate)
Valves numbers marked with * are covered with a plate (see figure above)
and not accessible.
CAUTION ALWAYS operate the manual valve handles one by one.
Failure to comply with this note may result in damage of parts.
Valve Settings Description

With safety lock to control the function of the remote single
V1 - SJE Open - Close
joint elevator. Pull up safety lock first to operate the handle.
With safety lock to control the function of the link tilt bail cyl-
V2 - Bails V-Door - Back inders, moves the link tilt bails from V-door to backward po-
sition. Pull up safety lock first to operate the handle.
V3* - Compensation - (only available with TorkDrive Compact External Plus)
Controls the clamping/releasing function of the TorkDrive

Compact Tool.
V5* - TorkDrive TD Close - Open Caution: After extension of the clamping cylinders keep
valve V1 pushed in CLAMP position for additional 5 seconds
to allow complete loading of the pressure accumulators.
V6* - Spider Open - Close Controls the open/close function of the spider.
V7 - RSJE Open – Close Confirms the open function of the RSJE.

OPERATION
4.2.2 Other Operating Valves
1 2

3
Fig. 4.2 Hydraulic Control Valve Block
ALWAYS operate the manual valve handles one by one. NEVER activate
more than one valve handle at a time. The only exception is Valve Handle V7
that has to be activated together with V1 to confirm opening of the RSJE.
CAUTION
Failure to comply with this note may result in damage of parts.
Valve Settings Description

Pushbutton valve to select casing mode.
1 ON/Casing Mode Caution: DO NOT drill or extensively rotate the string (more then 30
rpm) in casing mode! The casing mode is for thread makeup only. Ex-
tensive rotation in casing mode will damage the hydraulic swivel.
Pushbutton valve to select drill mode.
2 Drill-Mode Caution: For all rotating applications, except thread makeup, the drill
mode MUST be used!
TorkDrive open
3-position valve lever with interlock function to prevent inadvertent
3 Both closed
opening of TorkDrive and Spider.
Spider open

OPERATION
4.2.2.1 Spider Interlock Override

Fig. 4.3 Spider Interlock Override Valve (Control Panel, right side view, with and without cover)
Operate the interlock override valve with care!

Risk of injury and equipment damage!
CAUTION
In certain situations, e.g. when handling the first or the last joint, it is necessary to override the in-
terlock function. ONLY for this purpose, the interlock function can be deactivated by using the inter-
lock override valve on the right side of the control panel.
Use interlock override ONLY to install the first pipe or to remove spider after
installation of the last pipe.
CAUTION Risk of dropping string when using this override function improperly.
To use this interlock override function the TorkDrive Compact Internal TS

DNV MUST be connected to the control panel.
NOTICE If the TorkDrive Compact Internal TS DNV is already disconnected, use the
Interlock Override Adapter (part no. 1201143; refer to Section 8.9.3, item 1) as
tool dummy and plug it into the multicoupler on the control panel.

OPERATION
4.2.2.2 Spider Bleed Off Valve

Fig. 4.4 Spider Bleed Off Valve (Control Panel, right side view, with and without cover)
For easy disconnection of the Spider during rig down, the Control Panel is equipped with a Bleed
Off Valve. The valve may be used to release pressure from the spider couplings.
Operate the Spider Bleed Off Valve with care!

Risk of injury and equipment damage!
CAUTION

OPERATION
4.2.3 Adjustment Valves and Pressure Gauges
Clamping Pressure Gauge

Clamping Pressure Valve
Pilot Pressure Gauge

Compensation Make/Break Valve
Compensation Tool Pressure Valve
Compensation Pressure Gauge
Fig. 4.5 Manual Adjustment Valves and Pressure Gauges; Control Panel, front side
System Pressure Valve

Spider Open Valve
Spider Close Valve
Air Inlet Pressure
Spider Close Pressure
Spider Open Pressure
System Pressure
Note: The adjustment valves are located behind
the front panel. Remove the front panel to reach
these.
Fig. 4.6 Manual Adjustment Valves and Pressure Gauges; Control Panel, frontsSide
P6 - Pilot Pressure
(factory set; side wall removed)
Fig. 4.7 Manual Adjustment Valves; Control Panel, left side
Adjustment Valve/ Settings Description

Pressure Gauge
Clamping Pressure 150 bar Clamping pressure for the slips
Spider open 40 bar Typical opening pressure (refer to spider operating manual).
Spider close 100 bar Closing pressure spider (refer to Spider operating manual).
Pilot Pressure 60 bar Pilot pressure for the whole system.
Air Pressure 6 - 7 bar Air supply is connected and activated (min. 4 bar).
System Pressure 170 - 210 bar Hydraulic power unit is connected

OPERATION
4.2.4 System Indicators
4
5
3
Fig. 4.8 System Indicators, Control Panel, Top Side

1
2
3
4
5
Fig. 4.9 Drillers Remote Panel for Driller Cabin
System Indicators red green

1 - Spider open closed
2 - SJE open closed
3 - Drill Mode Off On
4 - TorkDrive open clamped
5 - Coupling Position below correct position correct position

OPERATION
4.3 PRE-OPERATING ADJUSTMENTS

4.3.1 Mechanical Adjustments
Before a job can be started, the correct size of slips, guide ring, packers and centralizers must be
installed in accordance with the needed clamping diameter of the casing (described in Section 2.2).
4.3.2 Hydraulic Adjustments
All hydraulic functions are pre-adjusted in the factory before shipment. Only the function TorkDrive
Clamping Pressure is to be set individually according to the used casing type and the estimated
torque. The spider open and close pressures have to be adjusted according to the spider’s operat-
ing manual.

OPERATION
4.3.3 TorkSub Torque Verification
Before using the TorkDrive Compact Tool with its TorkSub functionality, it is necessary to verify the
torque provided by the Top Drive. Therefore three torque values are compared to each other using
two Weatherford JAMPro/JAMCompact systems.
The torque of the Top Drive is compared to the torque signals provided by the TorkSub and a load
cell connected between a tong unit and the rig tie-off. The following diagram shows the necessary
configuration for the TorkSub Torque Verification.
Fig. 4.10 Necessary configuration for verification of Top Drive torque

OPERATION
It is also possible to run the verification on one JAMPro/JAMCompact unit, by using the TorkPro
software. The load cell has to be connected to the Remote Drillers Display, which is connected to
the second channel of the JAMPro/JAMCompact. Refer to the TorkPro manual for details. To verify
the torque, proceed as follows:
 Clamp the pipe with the TorkDrive Compact Tool suspended by the Top Drive
 Clamp a power, rig or belt tong on the pipe. Connect a load cell between the tong and the
snub line
 Verify the correct size of the load cell and the snub line
 Ensure that the rotary is unlocked so that the pipe may rotate without interference of the
rotary
 Route the signal provided by the TorkSub Interface into Channel 1 of the first
JAMPro/JAMCompact system
 Route the signal provided by the load cell into Channel 1 of the second
JAMPro/JAMCompact system
 Apply the optimum torque needed for makeup of the current pipe size to the pipe using
the Top Drive. Note the measured values of the load cell and the TorkSub. Repeat this
step 3 times
 Compare the torque values provided by the TorkSub and the load cell to the applied
torque
 If a limit of ±1 % is not exceeded, no further steps are necessary
 If the JAMPro/JAMCompact systems (TorkSub and Load Cell value) show the same
value but differ from the applied torque of the Top Drive, the Top Drive settings need to
be reviewed.
 If the Top Drive and the TorkSub values are identical but differ from the load cell value,
check the settings (tong arm length and span) in the JAMPro/JAMCompact system and
repeat the process. If the values still differ, replace the load cell. When the values are
still not correct the JAMPro/JAMCompact system connected to the load cell needs to be
replaced.
If the Top Drive and the Load Cell values are identical but differ from the TorkSub, check and ad-
just the TorkSub using the Weatherford TorkSub Test & Calibration Tool and the TorkSub Tork-
Shaft Simulator. Therefore refer to separate Operating Manuals of these devices.

OPERATION
4.3.4 TorkSub Operation
Power can be applied to the system, if the system is properly set up and all cable connections have
been made according to Section 2.5.2.3 “Installation of the TorkSub”.
For the setup of the JAMPro/JAMCompact system refer to the JAMPro/JAMCompact operating
manuals and the TorkPro manual.
After switching on, within 2 seconds, the measuring shaft will begin to continuously send data to
the TorkSub Interface.
The torque output is calibrated to sink 20 mA at 44 253 Nm/60 000 ft-lb and 4 mA at 0 Nm/0 ft-lbf.
At the JAMPro/JAMCompact system the setup must be made for a load cell corresponding to this
torque value and 0.3 m/1 ft tong arm length.
The weight output is calibrated to sink 20 mA at the rated load of the TorkDrive model and 4 mA at
0 Nm/0 ft-lb.

The turns counter generates 1 455 pulses per revolution.
A calibration of the TorkSub can only be carried out at Weatherford by trained personnel, using the
TorkSub Test and Calibration tool (Part no.: 1037515). This tool is also useful on the job as a
torque monitor that directly reads the TorkSub’s radio link data.
Several functions of the TorkPro software allow to compare torque results with a torque applied to
the second channel of the JAMPro/JAMCompact unit on either the RDD or any tong unit. Refer to
the TorkPro manual for further information.
It is recommended to check the proper indication of values on the JAMPro/JAMCompact unit.
Therefore the complete system should be checked under working conditions in cooperation with
the drilling staff responsible.
NOTE: If no signal is detected, the JAMPro/JAMCompact Main Unit displays a measurement value
of 44 253Nm/60000 ft-lb (i. e. full span).

OPERATION
4.4 FUNCTION CHECKLIST
Passed
Step Test Description
TorkDrive
1 Tagging of the equipment
2 Documentation of the equipment
3 Painting and corrosion protection according to QS-011

Check function Clamping Head clamp/release.
Note: Connect a pressure gauge to the respective Minimess connector
4 (see Fig. 4.11) and fully extend clamping cylinders, keep valve handle
pushed for further 5 seconds. Release valve handle and check that pres-
sure drop is less than 20 bar in 5 minutes.
5 Check function Link Tilt Bails back/V-door position.
6 Prior to each job check all fastenings and connections for tightness.
Prior to each job check all hoses for visible damages; change hoses if
7 necessary. Hoses older than 3 years must be exchanged, independent of
their condition.
8 Check safety device Emergency Stop Switch of hydraulic power unit.
9 Check required time for conversion work.
10 Check functionality of TorkSub and Turns Counter.
Fig. 4.11 Minimess Connectors to check Clamping System clamp/release functions.

OPERATION
4.5 SEQUENCE OF OPERATIONS
4.5.1 System Power-up
 The unit has been prepared for the desired dimension, i.e.:
 The correct packers, centralizers and slips are fitted.
 The instructions for rig up and putting into service have been followed.
 The hydraulic power unit is adjusted properly and switched on (Refer to Power unit op-
erating manual). The tank of the power unit is filled.
 The TorkDrive is checked according to the commissioning checklist (see Section 4.4)
 Switch on the hydraulic power unit.

For operation of the TorkDrive, the following starting position is assumed:
Clamping Tool is inside the pipe

TorkDrive is opened
Single Joint Elevator is latched to the next

joint
Spider
Rig Floor
Fig. 4.12 Starting Position
Use interlock override ONLY to install the first pipe or to remove spider after
installation of the last pipe (refer to Section 4.2.2.1).
CAUTION Risk of dropping string when using this override function improperly.
When using the TorkDrive Compact Internal TS DNV with a conventional

Single Joint Elevator, the control indicator “SJE Open” on the control panel
NOTICE
will always show RED.

OPERATION
4.5.2 Operation Checklist (Sequence of Actions)
Following table gives an overview of the operation sequence, the potential hazards during each
step and recommended safety measures.
Recommended
Safety Measures
Properly inspect all equipment and
Objects fallings and striking person-
Ensure there are no loose objects hoisting equipment prior to any
nel causing injury.
1 or unsecured items left on the operation.
TorkDrive equipment. Objects falling down hole causing
Check secondary retention and
down time.
safety pins.
Broken cables and hoses. Secure cables and hoses free from
Check that cables and service loop rotating TorkDrive.
2 do not get caught/damage during Oil spills.
up and down traveling of top drive. Adjust service loop to allow free
Unable to control system. travel.
Check operation of TorkDrive using
control panel:
- Open/Close (clamp/unclamp)
Training
- Check close pressure
- Check open pressure Equipment preparation
- Check interlock signals Dropped string Communication with driller both
- Check interlock signal with spi- visual and via drillers remote panel
Unable to operate and run TorkDrive
der equipment Investigate problems and sensors/
3
- Check coupling sensor indicators
Unable to reach required pressures
- Check clamped sensor (only Check for leakages and wrongly
possible with pipe clamped) False signals
connected hoses
- Check working of one lever op- Check power unit oil level and set-
eration for both TorkDrive and tings
spider
- Check drillers readout panel
functions
Check operation spider using con-
trol panel:
- Open/set slips Dropped string Training
4 - Check set slip pressure Unable to operate and run TorkDrive Equipment preparation
- Check open slip pressure equipment Communication with driller
- Check interlock signal with
TorkDrive
Check working of link tilt bail sys-
tem: Collision with rig floor Training
5 - Equal travel of both link tilt bails Unable to operate and run TorkDrive Equipment preparation
- Check pressure settings bails in equipment Communication with driller
and out
Check working of drillers remote
panel: Training
- Check all signal indicators Unclear signals causing miscommu- Communication
6 nication
- Check working of drillers confir- Documentation drillers remote pan-
mation button to Weatherford el
control panel
Training
7 Check working of TorkSub system Incorrect torque reading
Documentation
Use correct lifting equipment
Improper and or multiple communi- Use designated hand signals also
cations by more than one flagger have good communication with the
8 Handling first joint of casing. causing hazards. people in the surrounding area
Dropped object. during lifting/handling of joint.

OPERATION
Recommended
Safety Measures
Pause to hold toolbox talk with all Training.
personnel involved in the operation:
Communication.
9 Explain operation
Explain possible hazards and Documentation, e.g. one page
preventive measures flyer(s).
Training
Communication with driller
Be aware of proper hand place-
ment.
Joint of pipe falling out of SJE be-
cause (safety) pin was not properly Make sure your hands are on the
pick up line or SJE and not in front.
Link tilt bails and pick-up single joint in the locked position.
10 elevator (SJE) This can cause elevators to unlatch Pull up on pins without pressing
and dropped joint. button once they are locked in the
down position to make sure they
Personnel struck by link tilt bail.
are properly installed.
Demonstrate proper operation.

Maintain a safe distance and out of
line of fire from link tilt path.
Struck by casing when lifted in the Do not obstruct the driller’s view.
air. Stand to the side.
Hand injury by improper handling of Always use V-Door rope to tail in

V-Door rope. joint. Keep a firm grip on the rope.
Lifting first joint of casing and tail-in
11 Possible equipment damage and Never twist rope around the hand.
onto rig floor.
injury to personnel during a lift of a Keep eyes and mind focused on
(long/short) joint, caused by impact task of joints being lifted.
with derrick A-Frame window and Always maintain a good escape
causing joint to fall. route.
Use correct lifting equipment.
Stay clear of suspended load being
Lift float equipment and centralizer lifted to the rig floor. Use rope to tail-in joints.
to the rig floor (if applicable). Have good communication with air Communicate working sequence.
12 To reduce hazards it is preferred to hoist or crane operator when tailing Don’t stand under suspended load
have pre-installed float equipment in equipment to avoid being struck and always have an escape route.
on-site. by it.
Use hole cover.
Dropped objects.
If float equipment is not prein-
stalled, lower first joint into spider. Install safety clamp
Dropped object.
Closed spider and lower top drive Stand to side of joint and not direct-
13 Watch out for suspended load.
till TorkDrive is lowered to coupling ly under it.
position. Crushing injury by falling load.
Check interlock signals
Close TorkDrive
Lift up TorkDrive with joint
Remove safety clamp, open spider PPE
and lift joint up to clean threads of Dropped object.
pin. Stand to side of joint and not direct-
14 Watch out for suspended load.
ly under it.
Place hole cover in SPIDER. Crushing injury by falling load.
Check interlock signals.
Manually install float shoe onto pin
threads
Use proper hand placement.
Pinched or crushed fingers and
15 Lower shoe joint into hole cover. Use proper body position.
hands.
Stay clear of snub line, always
Makeup shoe to proper torque. know where you are at and stand to
Caught between.
Use rig tongs as a backup if need- the side of the tong away from the
16 ed. Crushing hazard if you are in the snub line.
path of back up tongs when making
Release torque and remove manual Be aware of hand placement; al-
up shoe.
tong. ways grab the back side of manual
tong in the proper hand held places.

OPERATION
Recommended
Safety Measures
Training.
Stay clear from link tilt.
Communication with driller.
Lift joint out of hole cover. Driller to maintain high awareness
Remove hole cover and lower joint during this stage in operation.
Collision with rig floor.
17 into well. No interruptions with driller during
Personnel struck by link tilt. this operation.
Open SJE when close to rig floor.
Tilt SJE away from pipe to V-door. If driller is interrupted during this
operation, he must stop all move-
ments and lock down the brake.
Maintain a safe working distance
when link tilts are in movement.
Training.
Close spider when TorkDrive is
Interlock signals.
18 close to rig floor. Dropped string.
Drillers remote panel.
Install safety clamp.
Safety clamp
Mud spillage onto rig floor.
PPE
Check working of fill-up and circula- Splashing mud from TorkDrive.
Awareness.
19 tion tool with pumping mud in fill-up Circulating sleeve in wrong position.
mode. Check pressure limiter rig pumps.
Pressure trap.
Check working circulating sleeve.
High pressure.
Bleed off mud pressure.
Lift string weight. PPE
Remove safety clamp. Mud spillage onto rig floor. Awareness.
20
Open spider. Dropped string. Interlock signals.
If required lift shoe joint to check Drillers remote panel.
float valve.
Driller to maintain HIGH awareness
during this stage in operation.
Stay clear from link tilt bail.
Lower joint into hole while link tilt No interruptions with driller during
TorkDrive Tool colliding with this operation.
bails extended upwards.
21 SPIDER.
Close spider when TorkDrive is If driller is interrupted during this
Personnel struck by link tilt bail. operation, he must stop all move-
close to rig floor.
ments and lock down the brake.
Maintain a safe working distance
when link tilt bails are in move-
ment.
Pause so we can review operation and do any adjustments that need to
22 Run 5-6 Joints and then review
be done to equipment or procedure to ensure a safe smooth running job.
Use rope to tail-in joints.
Stay clear from link tilt bail.
Install safety clamp
Communicate working sequence.
Struck by casing coming through Prevent being caught between the
the V-Door. casing and another object on the rig
23 Running Casing floor.
Struck by link tilt bail.
Dropped object. Always face the V-Door and never
turn your back to a joint of casing
coming through the V-Door.
Maintain an escape route at all
times.
Check TorkDrive equipment regu-
larly for loose parts/items.

OPERATION
Recommended
Safety Measures
Pinch points of the hands and fin- Use hole cover.
gers when attempting to insert or Training and communication.
remove the pin.
Removing and replacing hinge pin Use the air hoist to assist in lifting
24 in Vario Compact spider, RMS or Dropped object into well. and maintaining weight when re-
SPIDER. Possible fracture or amputation. moving or inserting pin.
Injury to back due to improper lifting If applicable use additional han-
techniques. dling tools to assist pin handling.
25 Continue until proper depth is reached.

OPERATION
4.5.3 Makeup Sequence
To allow an easier understanding of the complex procedure while making up, the following descrip-
tion of the makeup sequence is subdivided into …
• Section 4.5.3.1, which shows a table of all operation actions and responsibilities for driller,
TorkDrive operator and roughneck.
• Section 4.5.3.2, which shows a top view of the control panel with its levers and indicators and
is more directed to the TorkDrive operator to explain the needed tasks on the control panel.
The plunger of the mud saver valve has to be removed before any prolonged
circulation to avoid washing out of valve.
CAUTION

OPERATION
4.5.3.1 Operation Actions and Responsibilities while Making up
Operation Action & Responsibilities while Making Up Casing TD Compact Internal + External
Step Driller TorkDrive Operator Roughneck
1 Kick Bails out to V-Door Install stabbing guide
2 Lower TorkDrive to pick up casing with SJE
3 Close RSJE when in use Close SJE when in use
Watch Driller’s Panel RSJE clamped signal turns Watch Panel RSJE clamped
4 GREEN signal turns GREEN
(only when RSJE in use) (only when RSJE in use) Signal SJE closed
5 Lift TorkDrive until pin is above box Move bails to well center
6 Lower TorkDrive to stab pin into box Stab pin into box
Rotate slow and lower TopDrive, slow down when Stab stinger / mud saver valve
7
MSV enters the pipe into box
8 Stop rotation when centralizer is inside the pipe

Lower TorkDrive until “Coupling Position” indicator
9
turns GREEN and stop Remove stabbing guide
10 Watch Driller’s Panel Move lever to “Both Closed”
“TorkDrive Clamped” signal
11
“TorkDrive Clamped” signal turns GREEN on panel turns GREEN on panel
Make up with TopDrive
12 Lower TopDrive during make up to compensate the
thread loss
Monitor torque on
12a
Spin in with “Drill” mode – slow JAMPro/JAMCompact unit Prepare next pipe for pick up
12b Spin in with “Drill” mode – faster if in use
12c Torque up with “Drill” mode– slow
12d Signal make up – OK Signal make up – OK
13 Take weight on hook
14 Press “Driller Confirmation” button to open slip Move lever to “Spider Open”
15 “Spider Open” turns RED Signal spider open
16 Lower pipe into well
17 Open RSJE when in use Open SJE when in reach
18 Kick bails out to V-door
Lower pipe into well – stop when box is approx. 3ft
19
above FMS
20 Move lever to “Both Closed”
21 “Spider Closed” turn GREEN Signal spider closed
22 Lower TD until Hook load is released
Move lever to “TorkDrive
23
Open”
24 Wait until TD signal is Open
Place SJE with Bails over new
25
Lift TD until SJE /RSJE is placed over new pipe pipe

27 Lift TD until pin is over box Move bails to well center Install stabbing guide
28 continue with step 4
The plunger of the mud saver valve has to be removed before any prolonged circulation to avoid washing out of valve.

OPERATION
4.5.3.2 Makeup Control Panel Operations
Move Link Tilt Bails into V-Door Position
TorkDrive is in starting
position (i.e. open)
Operator Description - Function

TorkDrive Operator Push valve handle to V-Door to swing out the bails.
Pull valve handle to Open SJE and confirm by pulling the Open SJE Confirm
handle to open the Remote operated single joint elevator (optional).
Close the SJE (Single Joint Elevator)

TorkDrive Operator When pipe is placed in the elevator, push valve handle to Close SJE to close
the remote single joint elevator (optional).
Swing the link tilt bails backward by pulling the valve to Back position.
Caution: During lifting ALWAYS watch the link tilt bail position in the derrick.
Take care that the link tilt bails DO NOT touch the derrick or other obstacles.

OPERATION
Lift the Casing with the Top Drive

Driller Lifting of the casing with the top drive.
TorkDrive Operator TorkDrive is still open.

Note: TorkDrive indicator (control panel and drillers remote panel) HAS TO
show Red.
Lower and stab the Casing with the Top Drive
No action by the TorkDrive Operator!

Driller Lower the top drive until the coupling of the casing touches the bumper plate of
the TorkDrive and the Coupling Position indicator turns to GREEN.
show Red.

OPERATION
Grip the Casing String with the TorkDrive
150 bar

TorkDrive Operator Pull valve handle in middle Both-Closed position, pressure gauge Clamp Pres-
sure shows the adjusted clamping pressure of 150 bar. TorkDrive indicator
(control panel and drillers remote panel) MUST show Green.
Caution: Valve handle HAS TO stay at least 5 seconds in this position to allow
complete loading of the pressure accumulators.
Open the SJE (Single Joint Elevator)

TorkDrive Operator Pull valve handle to Open SJE and confirm by pulling the Open SJE Confirm
handle to open the remote single joint elevator (optional).
SJE indicator HAS TO turn to Red.

OPERATION
Move Link Tilt Bails approx. 300 mm into V-Door Direction

TorkDrive Operator Push valve handle to V-Door position, until link tilt bails are approx. 300 mm
away from the well center.
Makeup of Casing with the Top Drive
No action by the TorkDrive Operator.

Driller Top drive turns TorkDrive with gripped casing in makeup direction until final
makeup torque is reached. The driller has to follow the thread travel with the top
drive.

OPERATION
Lift the Casing String with the Top Drive

No action by the TorkDrive Operator.

Driller Top drive lifts TorkDrive with gripped casing string until it carries the entire
weight of the casing string.
Open the Spider and lower the Casing String with the Top Drive

TorkDrive Operator Pull valve handle to Spider Open.
Spider indicator (control panel and drillers remote panel) HAS TO show Red.
Note: Driller HAS TO confirm action by activating the Driller Confirmation but-
ton on the drillers remote panel.
Driller Lower the casing string with the top drive.

Note: Driller HAS TO confirm action by activating the Driller Confirmation but-
ton on the drillers remote panel.

OPERATION
Move Link Tilt Bails into V-Door Direction

TorkDrive Operator When the elevator is right in front of the rig floor push valve handle to V-
Door position.
Set the Spider and lower the TorkDrive with the Top Drive
100 bar

TorkDrive Operator Push valve handle in middle Both-Closed position, pressure gauge Spider
Close (on front of the control panel) shows the adjusted clamping pressure of
100 bar.
Caution: Valve handle HAS TO stay at least 5 seconds in this position to allow
Driller Lower the top drive until weight is in the slips.

OPERATION
Open the Slips of the TorkDrive


TorkDrive Operator Push valve handle to TorkDrive Open.
change to Red.
Pick up the next joint with SJE and repeat the cycle for all subsequent pipes.

OPERATION
4.5.4 Break Out Sequence
All personnel shall adhere to the Weatherford Global Policy “Breakout with
TorkDrive – 5-3-GL-GL-TRS-00070” which states that:
WARNING NEVER breakout connections with the overdrive system.
ALWAYS use a power tong to breakout connections!
If a connection needs to be broken out (after makeup or in the event of a
cross thread), a belt tong or power tong should be used to break 100% of the
torque from the connection.
The TorkDrive may only be used to “spin out” the connection in the left hand
or breakout direction after all torque has been removed from the connection.
Disregard can result in breaking out the connection between top drive and
TorkDrive and the tool and string falling down!

To allow an easier understanding of the complex procedure while spinning out, the following de-
scription of the sequence is subdivided into …
• Section 4.5.4.1, which shows a table of all operation actions and responsibilities for driller,
TorkDrive operator and roughneck.
• Section 4.5.4.2, which shows a top view of the control panel with its levers and indicators and
is more directed to the TorkDrive operator to explain the needed tasks on the control panel.

OPERATION
4.5.4.1 Operation Actions and Responsibilities while Breaking out
Ste
Driller TorkDrive Operator Roughneck
p
Pipe (top of box) is clamped about 1.5 m above Rotary Table.
1 “Spider Closed” is GREEN Signal spider closed
2 Kick bails out to V-door
3 Lower TD until “Coupling Posi- Stab stinger / mud saver valve into
tion” indicator turns GREEN and box
stop
4 Watch Driller’s Panel Move lever to “Both Closed”
5 “TorkDrive Clamped” signal turns “TorkDrive Clamped” signal turns
GREEN on panel GREEN on panel
6 Take weight on Hook
7 Press “Driller Confirmation” but- Move lever to “Spider Open”
ton to open slip

8 “Spider open” turns RED Signal spider open
9 Lift TorkDrive Move bails to well center
11 Lift TorkDrive until box is about
1.5m above rig floor
12 Move lever to “Both Closed”
13 “Spider Closed” is GREEN Signal spider closed
14 Release weight on Hook
15 No brake on top drive / Break out the connection with a
top drive free spinning Power Tong until 100% of the
Compensate the thread loss by torque is removed from the connec-
lifting the TopDrive tion (keep TorkDrive clamped)
16 Spin out connection with “Drill
mode” slowly - untill pin is lifted out
of box
Compensate the thread loss by
lifting the TopDrive
17 Install pull plate guide
18 Lower TopDrive and rest the joint
weight onto pull plate guide
19 Signal OK Move lever to “TorkDrive Open”
20 Wait until TorkDrive signal is Open
21 Lift TorkDrive until SJE picks up the
pipe and the pin is out of the pull
plate guide
22 Move bails to V-door
23 Lower TorkDrive
24 Install protector
25 Lower TorkDrive Move bails to V-door Move pipe to V-door
26 Lower TorkDrive until pipe is laying Move bails to V-door
in V-door
Open RSJE when in use Open SJE when in reach
27 Remove pull plate guide
28 Continue with step 2

OPERATION
4.5.4.2 Breakout Control Panel Operations

and
Pipe is clamped about
1.5 m above rotary table

TorkDrive Operator Pull valve handle to Open SJE and confirm by pulling the Open SJE Confirm
handle to open the remote single joint elevator (optional).
Push valve handle to V-Door to swing out the bails.
Lower the Top Drive over the Pipe

Driller Lower the top drive over the pipe and stab stinger/mud saver valve into the box.
Continue lowering until Coupling Position indicator shows Green.

OPERATION
Grip the Casing String with the TorkDrive
130 bar

TorkDrive Operator Pull valve handle in middle Both-Closed position, pressure gauge CLAMP
PRESSURE shows the adjusted clamping pressure of 130 bar (only use pres-
sures up to maximum of 150 bar under special conditions). TorkDrive indicator
(control panel and drillers remote panel) MUST show Green.
Caution: Valve handle MUST stay at least 5 seconds in this position to allow
Lift the Casing with the Top Drive

Driller Lifting of the string with the top drive to take weight on the hook.
TorkDrive Operator TorkDrive is clamped.

OPERATION
Open the Spider

Driller Note: Driller MUST confirm action by activating the Driller Confirmation button
on the drillers remote panel.
TorkDrive Operator Pull valve handle to Spider Open.

Spider indicator (control panel and drillers remote panel) MUST show Red.
Note: Driller MUST confirm action by activating the Driller Confirmation button
on the drillers remote panel.
Lift the Casing String

Driller Lift the top drive with the casing string until the SJE can be reached by the
Roughneck.
TorkDrive Operator Pull valve handle to Back Bails to move link tilt bails to the well center and push
valve handle to Close SJE (or roughneck is manually closing the SJE).

OPERATION
Lift the Casing String with the Top Drive


Driller Top drive lifts TorkDrive with gripped casing string until the box is about 1.5 m
above the flush-mounted spider.
TorkDrive Operator Valve handles Back Bails and SJE Close are back in middle position.
Push valve handle to Both Closed.
Load the Casing String into SPIDER
No action by the TorkDrive operator.

Driller Top drive lowers TorkDrive with gripped casing string until weight is in the slips.

OPERATION
Breakout of Casing with a Power Tong and Spin-out with the Top Drive
All personnel shall adhere to the Weatherford Global Policy Breakout with
TorkDrive – 5-3-GL-GL-TRS-00070 which states that:
WARNING NEVER breakout connections with the overdrive system.
ALWAYS use a power tong to breakout connections!
If a connection needs to be broken out (after makeup or in the event of a
cross thread), a belt tong or power tong should be used to break 100% of the
torque from the connection.
The TorkDrive may only be used to “spin out” the connection in the left hand
or breakout direction after all torque has been removed from the connection.
Disregard can result in breaking out the connection between top drive and
TorkDrive and the tool and string falling down!

No action by the TorkDrive operator.

Roughneck The roughneck installs the breakout plate when the pin is out of the box and the
pin is lowered onto the breakout plate.
Driller After breaking out of the connection with a power tong, the driller spins out the
connection with the top drive, lift it up and place it on the breakout plate.

OPERATION
Opening the Grapple System of the TorkDrive


TorkDrive Operator Push valve handle to TorkDrive Open.
Driller Lift the Top Drive until SJE is close to the box and can pick up the pipe.
TorkDrive is back in
starting position (i.e. fully
extended and open)

TorkDrive Operator Push valve handle to V-Door to move link tilt bails to V-Door.
The TorkDrive is back in its starting position. Repeat this cycle to breakout subsequent pipes.

PLACING OUT OF OPERATION
5 PLACING OUT OF OPERATION
NEVER disconnect any hose while it is under pressure. Disconnecting quick

connectors must be possible without applying excessive force.
WARNING Stuck connectors can indicate that the hose is still under pressure. Before
continuing, check again the pressures on the respective gauges.
Failure to comply with these rules may result in death, bodily harm or
equipment malfunctions.
5.1 RIG DOWN PROCEDURE

When the TorkDrive Compact Tool is not needed for operations, it has to be removed as follows

from the rig site:
 To rig down the tool with pipe in spider, ensure that the pipe stump stick out more than 1.45
m/4.8 ft out of the spider.
 Use the control panel to move the TorkDrive slips into OPEN position.
 Lower link tilt bails and remove (Remote operated) Single Joint Elevator.
 Remove Bail Extensions.
 Disconnect the electrical cables and protect the connections by using the provided protec-
tion caps.
 Break connection between top drive and crossover. Only remove high torque, thread must
remain fully engaged.
 Lower the TorkDrive Compact Tool with the top drive down to pipe.
 First disconnect the multicoupler from the TorkDrive Compact Tool and quick-disconnect
couplings for the bail activation.
 Then disconnect the multicoupler from the control panel and quick-disconnect couplings for
the bail activation.
 Break out the top drive connection completely and lift up the top drive without the tool.
 Lift the tool with a crane or tugger winches out of the pipe.
 Remove TorkDrive Compact Tool from rig floor.
 Turn the tool into horizontal position by using a lifting sling around the designated lifting point
on the FillUp Tool.
 Place and secure the tool inside the transport frame by using the provided pins and bolts.

 To operate the spider with the TorkDrive Control panel, the Interlock Override Adapter must
be installed (Part No. 1201143), provided as part of the Special Tool Kit.
 If the control panel is no longer required, shut down hydraulic and air supply. Rig down re-
maining equipment.
All lifting gear must have at least a lifting capacity of 4 000 kg/8 820 lb.
CAUTION
 Clean the TorkDrive Compact Tool (refer to Section 7, 'Service and Maintenance').
 Visually inspect the complete system for damage and report to supervisor immediately.
 Lubricate the TorkDrive Compact Internal TS DNV (refer to Section 7, 'Service and Mainte-
nance').
 Use the transport frame to store the TorkDrive Compact Internal TS DNV in a dry, clean ar-
ea. When storing the TorkDrive Compact Tool for a prolonged time, the tool must be pro-
tected against corrosion with a suitable corrosion inhibiter.

5.2 RIG DOWN CHECKLIST (SEQUENCE OF ACTIONS)

See below possibilities to rig down Top Drive Casing Makeup Tool:
Recommended
Safety Measures
Before the power unit is shut-
down for rigging down TorkDrive, If spider is still in use, define safe
check that TorkDrive is in un- practice to control clamping of
1 clamped position. Dropped string
spider while rigging down Tork-
Breakout the crossover connec- Drive.
tion
Use work platform.
Follow rig’s procedure for man-
riding operations.
ing belt.

Dropped objects Tie off all tools when going up in
2 Remove torque reaction bracket
Working on height the riding belt.
Remove non-essential personnel
dure.
riding operations.
Personal protection equipment.
Person in riding belt assisting. Follow rig’s procedure for
Oil spill dropped objects when in the rid-
3 Disconnect service loop
Dropped objects while performing ing belt.
task. Tie off all tools when going up in
the riding belt.
Prior disconnecting top drive
connection check top drive weight
riding operations.
Disconnect TorkDrive tool from Dropped weight Follow rig’s procedure for
top drive. Person in riding belt assisting. dropped objects when in the rid-
4
Once disconnected, rig up slings Dropped objects while performing ing belt.
from the shackle to the top drive. task. Tie off all tools when going up in
Caution: Heavy load 4 metric Tilting and or turning of service the riding belt.
tons frame No personnel are to be under
dure.

Recommended
Safety Measures
Use correct lifting methods to
eliminate turning over of equip-
ment.
Dropped objects
Remove TorkDrive from Remove non-essential personnel
stump/well center and place in a Tilting and or turning of service from rig floor during this proce-
horizontal position in the V-door. frame dure
5
Caution: Heavy load 4 metric Caught between, pinch points Use service frame design to allow
tons when moving equipment to the v- smooth turning from vertical to
door. horizontal
Stay clear of moving loads.
Use tag line to position loads.
6 Install hole cover/pipe cover
Use correct lifting methods to

eliminate turning over of equip-
Dropped objects ment.
Transfer TorkDrive tool from V-
door to the cat walk. Tilting and/or turning Remove non-essential personnel
7 Caught between, pinch points from rig floor during this proce-
Caution: Heavy load 4 metric
tons when moving equipment from rig dure
floor to catwalk. Stay clear of moving loads.
Use tag line to position loads.
Dropped objects, caught be- Stay clear of moving loads.
Bring service loop basket (spool)
8 tween, pinch points when bring-
to rig floor. Use tag line to position loads.
ing service loop basket to floor.
riding operations.
ing belt.
Use second sling to lift weight of
Person in riding belt assisting. bracket free from sling installed to
Rig down service loop from der-
9
rick. Dropped objects while performing derrick structure.
task. Tie off all tools when going up in
the riding belt.
dure.
Dropped objects, caught be- Stay clear of moving loads.
Transfer service loop basket from
10 tween, pinch points when trans-
rig floor to cat walk. Use tag line to position loads.
ferring equipment to catwalk.
Communication.
Dropped string due premature Verify control panel can be dis-
opening of spider. connected from spider.
Clamped spider onto pipe in rota-
11 Rig down control panel Maintain eyes and mind on task.
ry while control panel is discon-
nected. Stay clear of moving loads.
Trapped pressure. Use tag line to position loads.

Recommended
Safety Measures
Check with crew and rig crew to Make any adjustments that need
make sure that the rig down has to be done to equipment or pro-
12 Pause
been completed in a good safe cedures to ensure a safe opera-
manor. tion.

5.3 DISPOSAL
To dispose the uniit after the maximum life cycle of 20 000 operating hours, proceed as follows:
 Take care of the national environmental protection laws.
To fulfill all relevant national regulations, engage an authorized and special-

ized disposal company.
CAUTION

TROUBLESHOOTING
6 TROUBLESHOOTING
The TorkDrive Compact Internal TS DNV is designed for operation under rig conditions.
Whenever it is necessary to replace a worn or broken part, refer to Section 8, 'Appendix' and see
the drawings and parts lists.
After any major repair, the TorkDrive Compact Tool must be fully serviced as described in Section
7, 'Service and Maintenance'.
If you are unable to solve a technical problem concerning this product, con-
tact WEATHERFORD technical support as follows:
NOTICE  + 49 (0) 5 11 - 77 02 - 0 Technical Department
Fax: + 49 (0) 5 11 - 77 02 - 262
e-mail: [email protected]

DO NOT attempt to perform any adjustments, repair, disassembly, or lubrica-
tion while the TorkDrive Compact Internal TS DNV is connected to a power
source.
CAUTION
Ineffective and uncontrolled operation of the unit while repair or mainte-
nance work is in progress may cause serious injury to personnel and dam-
age equipment!

TROUBLESHOOTING
6.1 GENERAL REMARKS

When going about troubleshooting, keep in mind that the following factors are responsible for most
of the problems:
 Insufficient connected hydraulic lines (connections).
 Fluid temperature out of range or not changed at the required intervals.
 Oil is contaminated by cuttings and/or grinding fluids.
 Leaks within the hydraulic circuit.
 The wrong hydraulic oil is used. Select the proper oil.
 Defective packing or seals.

 Missing maintenance.
 The operator(s) have insufficient knowledge about the components of the hydraulic system.
Most of the troubles could have been prevented by proper selection of hydraulic oils and proper
maintenance of both equipment and oil.
Locating trouble in a hydraulic system is a job for well-trained maintenance personnel. It should be
familiar with the equipment used, its construction and operation. It should know enough about hy-
draulic circuits and components to localize the troubles.

TROUBLESHOOTING
6.2 FAULT – REMEDY

Only authorized personnel is allowed to supervise any troubleshooting activities and corrective ac-
tions. Identify the fault and take corrective action according to the table below.
6.2.1 TorkDrive Clamping Cylinder does not clamp properly
Probable Cause Corrective Action

Hydraulic supply lines are not connected properly. Connect hydraulic lines.
System pressure is too low. Increase system pressure accordingly.
Clamping pressure too low Check and adjust pressure setting.
Faulty clamping cylinder Replace seals, for part numbers refer to the parts list
and drawings in the appendix.
Repair or replace cylinder.

TROUBLESHOOTING
NOTES

SERVICE AND MAINTENANCE
7 SERVICE AND MAINTENANCE
Qualification of Troubleshooting and Maintenance Personnel:

Only WEATHERFORD trained personnel is allowed to carry out troubleshoot-
WARNING ing, service and maintenance tasks.
Other personnel may be unaware of required methods and expertise, possi-
bly leading to dangerous situations.
Cleaning and maintenance intervals are crucial for the operational safety of
the unit and must therefore be strictly adhered to.
WARNING Disregarding this caution will cause a potentially hazardous situation, which
can result in personal injury and/or material damage.
Inspect this tool according to API Recommended Practice 8B/ISO 13534:2000

(refer to Section 7.11)
WARNING • Category II: AFTER EACH JOB
• Category IV: AFTER EACH JOB
• Category IV, whichever comes first:
 After one year
 After each job, where the tool has been exposed to load and / or
torque near the maximum rating, excessive jarring, pulling on stuck
pipe and / or heavy vibration
BEFORE starting service or maintenance work ALWAYS disable the hydrau-

lic power unit and compressed air supply AND release the remaining pres-
sure from the system ESPECIALLY from the pressure accumulators (see be-
WARNING
low)!
Lock the main switch against unintentional activation.
If it is necessary to remove protection covers to reach the relevant service

points, ALWAYS refit these covers BEFORE putting back into operation.
WARNING
Switch off all supplied energies (hydraulic and pneumatic) at all maintenance, adjustment or repair
work and lock the main switch against unintentional activation.
 Secure large components during exchange with a lifting device.
 Check all loosened screw connections to be retightened after maintenance or repair work.
 Check all safety devices after service or maintenance.
 Check the systems functionality (see Section 4.4).
Available service tools for the service tasks described in this manual are
listed in Section 8.
NOTICE

7.1 DAILY INSPECTION
 Overall Equipment
Inspect the TorkDrive tool and its accessories for obvious damage, evidence (refer to Sec-
tion 7.11) of hydraulic leaks, signs of corrosion, etc. Refer to the overhaul procedures for re-
moval and replacement of any faulty parts.
 Slips
Inspect slips to ensure that the biting teeth are not worn excessively and are capable of grip-
ping effectively. Clean or change slips, if necessary (refer to Section 7.8).
 Clamping System
Inspect cylinder pistons for excessive wear or damage. If excessive wear or defects are
found, repair or replace immediately.
 Actuator Pipe, Guides and Links

Inspect parts for deformation. If excessive deformation is found, refer to the overhaul proce-
dures for removal and replacement of faulty parts.
 Transport Frame
Inspect transport frames for excessive wear, damage or breakage (refer to Section 7.11).
Take also care of the daily cleaning and lubrication instructions (refer to Sec-
tions 7.3 and 7.5).
CAUTION
7.2 MONTHLY MAINTENANCE

Once each month make the following checks and take appropriate corrective action:
 Check the complete system for wear or breakage and replace parts, if necessary.
 Inspect control panel, driller’s remote panel, service loop and transport frames.
 Check all fasteners for tightness.

7.3 CLEANING
Attention:
It is not allowed to vapor stream directly onto any lubrication or hydrau-
NOTICE lic/pneumatic connection point or any electrical parts.
 All exposed surfaces of the TorkDrive system should be cleaned with a pressure washer or
other suitable cleaning agents after each job. Don’t direct steam jet on seals.
 Clean all slips with a steel brush after a job is finished or when filthy.
 All parts should be sprayed with a corrosion inhibiter.

7.4 RECOMMENDED LUBRICANTS
BEFORE handling oil and grease products observe the product-related safe-
ty regulations.
CAUTION
Ensure that all consumables are disposed safely with a minimum of envi-
ronmental impact.
NOTICE
The relevant lubrication points are described in Section 7.5.
Lubrication
Pos. Recommended Lubricants Quantity
Points
1 Grease nipples EP2 Grease
Molytex EP 2 (Texaco)
Lubriplate 3000 (Lubriplate)
Gliding surface
2 between mandrel Ronex Extra Duty Moly 2 (Exxon)
and slips As required
Moly Grease EP 2 (Chevron)
Rhodina SDX 2 (Shell)
3 Complete unit Anti corrosion liquid for storage
Control Panel,
4 WD-40 spray
Multicoupler

7.5 POINTS OF LUBRICATION

Proper lubrication is important to operation and long life of the TorkDrive system. Apply grease
through the grease fittings in the given intervals. Use a grease gun with a flexible delivery pipe.
In general, be liberal with grease. Over-greasing will do no harm, whereas greasing to little can re-
sult in excessive wear or in a system breakdown.
BEFORE a job AND after each job all parts should be sprayed with anti-
corrosion fluid.
CAUTION
BEFORE starting lubrication service ALWAYS switch off the hydraulic sys-
tem. Unexpected operation of the system from a third side can kill you!
WARNING Attach a warning sign to the main switch on the control cabinet.
BEFORE handling oil and grease products observe the product-related safe-
ty regulations.
CAUTION
See Number of
Lubrication Point Method
Section Lubrication Points
7.5.1 Clamping Cylinders nipples 8
7.5.2 Mandrel and Slips brush 6
7.5.3 Slips brush 6
7.5.4 Link Tilt Bails nipples 8
7.5.5 Bail Extensions brush 2
7.5.6 SJE Adapters brush 2x3
7.5.7 Control Panel - Valves, Buttons and Safety Locks spray 6
7.5.8 Bail Housing brush 17
7.5.9 Multicoupler spray 1

7.5.1 Clamping Cylinders
Points of lubrication:
Totally eight (8) grease nipples are lo-
cated on the four clamping cylinders
(two per cylinder) to grease the load
eyes of the cylinders. Use a grease gun
with a flexible delivery pipe.
Interval:
After each job

Lubricant:
See Section 7.4, Pos. 1
Fig. 7.1 Greasing Points – Clamping Cylinders
7.5.2 Mandrel & Slips
Fully extend the clamping cylinders and
clean all gliding surfaces of the mandrel
and slips with a steam jet before using
a brush to apply grease generously to
these.
Interval:
Every 30 joints
Lubricant:
Fig. 7.2 Greasing Points – Gliding Surfaces on mandrel and slips

7.5.3 Slips
Remove the slips after each job (refer
to Section 7.8) and clean the gripping
surface with a steel brush. Use a brush
to apply grease to the gliding surfaces
of the slips (whole back of the slips).
Interval:
after each job
Lubricant:
Fig. 7.3 Greasing Points – Slips
7.5.4 Link Tilt Bails
Use a grease gun and grease the
grease nipples on each side the up-
per bearing of the link tilt bails and
bail cylinders.
Interval:
After each job
Lubricant:
Fig. 7.4 Greasing Points – Link Tilt Bails

7.5.5 Bail Extensions
Use a brush and grease the all gliding
surfaces on the upper ends of both
bail extensions.
Interval:
after each job
Lubricant:

Fig. 7.5 Greasing Points – Link Tilt Bails
7.5.6 SJE Adapters
Use a brush and grease the bolts and
all gliding surfaces on both SJE adapt-
ers.
Interval:
after each job
Lubricant:
Fig. 7.6 Greasing Points – SJE Adapter

7.5.7 Control Panel - Valves, Buttons and Safety Locks
Use WD-40 spray and apply an oil film
to all adjustable valves of the control
panel (see Fig 7.7 and Fig 7.8)
Interval:
after each job
Lubricant:
Fig. 7.7 Greasing Points – Control Panel, Top Side
Fig. 7.8 Greasing Points – Control Panel, Front Side

7.5.8 Bail Housing
Use a brush and grease the following
points:
A - one (1) bolt
B
B - two (2) bolts & two (2) hinge points
C - five (5) bolts & their five (5) contact
E areas (1 not shown)
D - two (2) bolts
E - one (1) bolt & one (1) sliding surface
Interval:
C after each job
A
Lubricant:

D
Fig. 7.9 Greasing Points – Bail Housing

Use a brush to apply a thin grease film to
the whole gear cluster.
Interval:
after each job
Lubricant:
Fig. 7.10 Greasing Point – Gear Cluster

7.5.9 Multicoupler
Use WD-40 spray and apply an oil film to
the axle of the releasing knob on the mul-
ticoupler.
Interval:
after each job
Lubricant:
Fig. 7.11 Greasing Points – Multicoupler

7.6 HYDRAULIC CIRCUIT
Before starting any service or repair works on the hydraulic system, make
sure the pressure is completely removed.
WARNING Disregarding this warning can lead to death or severe injury.
7.6.1 Clamping Cylinders
To be able to release the clamping cylinders of the unit manually, the unit is equipped with two
emergency manual releases and two connection points for a manual pump.
For further information see section 1.12.1.
7.6.2 Hydraulic Piping

For repair works at the hydraulic piping use only seamless precision steel pipes with dimensions
according to EN 10305-1, material E 235. The wall thickness of the hydraulic pipes depends on the
working pressure and pipe diameter.
Before replacing hydraulic hoses, piping and fittings, make sure replacement components are rated
at least for 250 bar/3 650 PSI working pressure and 690 bar/10 000 PSI burst pressure.
Hydraulic hoses should be replaced within 3-year intervals, even if no safety-relevant defects have
been detected. All hydraulic hoses should be ordered at WEATHERFORD. Use only original spare
parts. The part number for reference is listed in the parts list.
USE ONLY original WEATHERFORD spare parts. Part numbers can be found
in the parts list in Section 8.
CAUTION Only personnel having special knowledge and experience in hydraulic sys-
tems may carry out work on hydraulic equipment.
Before performing any repair work bleed off hydraulic pressure!
7.6.3 Hydraulic Adjustments
The hydraulic system of the TorkDrive Compact Tool is pre-adjusted in the factory and checked be-
fore shipment. The maximum working pressure must be set to 210 bar/3 046 PSI. The maximal oil
flow must be set to 65 lpm/17.2 gpm. The other functions are hydraulically set; see hydraulic dia-
gram in Section 8.6. Usual working conditions do not require a readjustment of these settings.

7.6.4 Checking the Nitrogen Accumulators
The pressure checking and maintenance of the accumulator has to be done according to the
manufacturer instruction. Further information regarding this topic can be seen from the attached
folder.
Use NITROGEN only to refill accumulators!

The use of hydrogen is extremely dangerous and therefore forbidden. The
WARNING use of oxygen can result in spontaneous ignition in conjunction with oil.
Disregarding this warning can lead to death or severe injury.
The hydraulic system contains two (2) nitrogen accumulators with a volume of 0.32 l/0.08 ga each
for the clamping cylinders with a preload pressure of 60 bar/870 PSI
This pressure should be checked and refilled, if necessary every six (6) months with the testing and
refilling device (Part No.: 1031634) from the provided tool kit. The measuring and refill opening is
located on top of the accumulator. The accumulator has to be removed from the tool for testing.
 Open clamp and remove accumulator.
Fig. 7.12 Measuring and Refill Opening on the Nitrogen Accumulators
Use the accumulator service tool available from WEATHERFORD (Part No.:
1031634) for pressure checking and refilling.
NOTICE For usage refer to the instructions included with this service tool.

7.6.5 Checking Control Panel Oil Filter
Check the clogging indicator of the oil filter after each job and replace the filter, if necessary.
Bleed off hydraulic pressure before performing any repair work or mainte-
nance work!
CAUTION USE ONLY original WEATHERFORD spare parts. Part numbers can be found
in the parts list in Section 8.
Only personnel having special knowledge and experience in hydraulic sys-
tems are allowed to carry out work on hydraulic equipment.
Clogging Indicator

Flow Direction
Casing with filter
Before starting to change the oil filter, disconnect the unit from the power supply and bleed of hy-
draulic pressure from system. To change the oil filter proceed as follows:
 Remove the casing of the filter using a  Remove the old oil filter.
wrench.

 Insert a new oil filter.  Replace the casing and tighten the
connection using a wrench.

7.7 PNEUMATIC CIRCUIT
7.7.1 Pneumatic Hoses
Before replacing pneumatic hoses, connectors or controls, make sure replacement components
are designed for a working pressure more than 10 bar/145 PSI.
All pneumatic parts should be ordered at WEATHERFORD. Use only original spare parts. Find the
part number for reference in the parts list.
BEFORE performing any repair work disable the air supply!

USE ONLY original WEATHERFORD spare parts. Part numbers can be found
CAUTION in the parts lists in Section 8.
Only trained personnel having special knowledge and experience in pneu-
matic systems are allowed to carry out work on this equipment.

Timer
for spider release
Fig. 7.13 Pneumatic Diagram - Drillers Remote Panel

Timer
for spider release
Fig. 7.14 Drillers Remote Panel - Inside View
The timer inside the drillers remote panel is factory-set to 12 - 15 seconds.

DO NOT change the setting.
CAUTION
7.7.2 Pneumatic Adjustment
The pneumatic system of the TorkDrive Compact Tool is adjusted and checked before shipment.
The maximum system air pressure is limited internally to 6 - 7 bar/87 - 102 PSI. Usual working
conditions do not require a readjustment of the air pressure setting.
For further information regarding pressure settings see Section 7.7.3.

7.7.3 Checking Maintenance Unit - Control Panel
The control panel is equipped with a maintenance unit (water separator and air lubricator) within
the compressed air supply inlet to eliminate condensed water from the hoses. It controls the air
pressure and supplies the inflowing compressed air with lubricant.
Pressure Control
Flow Direction
Air Lubricator
Condenser

Max Oil Level
Bleeder Inspection Glass

(with autodrain function;
automatic bleeding
when air pressure is
switched off)
Fig. 7.15 Components of the Maintenance Unit (behind control panel, right side)
After each Job and during Maintenance
 Inspect the maintenance unit.
 Refill air lubricator to required level.
 Ensure the air supply is maximal 6 – 7 bar/87 – 102 PSI.
7.7.3.1 Air Lubricator – Oil Filling
 Disconnect unit from the main air pressure and ensure that no pressure remains in the sys-
tem.
 Push up and rotate bowl clockwise to disengage the bayonet and refill the bowl to maximum
level.
USE ONLY the oil which is specified in table 7.7.3.1. DO NOT use oil with additives.
 DO NOT apply excessive torque while rotating the bowl back into locked position.
 Make sure the input air pressure is set to a maximum of 6 - 7 bar/87 - 102 PSI. The pressure
control knob is locked in downward position; pull the knob upwards to unlock.

7.7.3.2 Lubricator adjustment
The lubricator is factory set, an adjustment is only necessary if the maintenance unit is replaced or
in case of repair.
Plastic Screw
Lubricator Dome
Fig. 7.16 Lubricator Adjustment
Adjustment procedure:
 Carefully rotate plastic screw with a 4mm allen key (counterclockwise) until limit stop.
 Rotate ½ revolution clockwise

To check correct adjustment:
 Connect Control panel to air and hydraulic supply
 Remove hose to Drillers Remote Panel
 Check for regular oil drops (1 drop approx. every 30 seconds) in transparent lubricator dome.
 Readjust, if necessary
7.7.3.3 Recommended Lubricants for Air Lubricators
The recommended lubricants for the air lubricator are listed in the following table.

Observe the product-related safety regulations when handling oil products.
CAUTION
To ensure proper control conditions do not use other lubricants.
Recommended Lubricants Viscosity

FESTO Special Oil
ARAL Vitam GF 32 32 mm²/s (=cSt) at 40°C/104°F
ESSO Nuto H 32 ISO - Class VG 32
MOBIL DTE 24 according to ISO 3448
BP Energol HLP 32
If the ambient temperature is below 5°C/41°F, use ONLY 'Killfrost 400' (part
no.: 1037947)!
CAUTION

7.8 SLIP EXCHANGE

The normal lifetime of a slip is about 8 000 to 9 000 makeup or breakout cycles. Permanent use of
harder material can reduce the lifetime.
Note: Keep the slip surface clean; remove all residues of shavings or paint in the slip grooves.
ALWAYS change ALL slips when a slip is worn or dull.

CAUTION
Inspect slips to ensure that the gripping surfaces are not worn and are capable of gripping effec-
tively. If wear of the slips is visible, the slips must be replaced. The slips cannot be reworked.
To change the slips, refer to Section 2.3.2.

BEFORE mounting the slips ALWAYS grease the gliding surfaces of the
slips and of the mandrel.
CAUTION

7.9 SEAL REPLACEMENT – FILL-UP & CIRCULATION TOOL

The seal rings on top of the mandrel of the FillUp & Circulation Tool and the seals of the Venting
Valve (refer to Section 8.4.2) have to be changed after each job.
Seal Rings (O-rings)

ALWAYS exchange the seal ring on top of the mandrel and the seal of the
venting valve after EACH job.
CAUTION

7.10 TORKDRIVE - CROSSOVER CONNECTION
ALWAYS take care to fasten the connection between the TorkDrive mandrel
and crossover with a torque of 81 350 Nm/60 000 ft-lb.
WARNING Disregard can result in loss of string and tool!
TorkDrive
Crossover
Makeup this connection with a torque of 81 350 Nm/60 000 ft-lb

Fig. 7.17 Makeup Torques
If it is necessary to makeup/breakout the connections between the TorkDrive - crossover for ser-
vice or inspection purposes use the setup tool (part no.: 1044607).
Use ONLY the fine dies (part no.: 494086) to clamp the TorkDrive with the
setup tool.
CAUTION
Breaking out or making up of these connections should be performed in the workshop and with the
TorkDrive placed and secured inside the service frame.

7.10.1 TorkDrive - Crossover Connection
Proceed as follows:
 Install the dies as shown into the setup tool (see figure below). Use the fine dies (part no.:
494086) to clamp the TorkDrive mandrel and the coarse dies (part no.: 781472) to clamp the
crossover surface.
Fine Die (part no.: 494086) Coarse Die (part no.: 781472)

Setup Tool
Mandrel
Crossover
Fig. 7.18 Makeup/Breakout of the TorkDrive/Crossover Connection
 Important: Tighten the connection between the TorkDrive and crossover with a torque of
81 350 Nm/60 000 ft-lb.
 Remove the setup tool.

7.11 INSPECTION LEVELS ACCORDING TO API RP 8B/ISO 13534:2000
7.11.1 Visual Inspection Category II - After each Job
VISUALLY INSPECT all RED highlighted items on the figures in this subsec-
tion AFTER EACH JOB.
CAUTION
This is category I inspection PLUS further inspection for corrosion, deformation, loose or missing
components, deterioration, proper lubrication, visible external cracks and adjustment.
CAUTION

7.11.1.1 TorkDrive Compact Internal TS DNV and Transport Frame

Body with Bolts
Link Tilt Bails, Lifting Eyes

and SJE Adapter Actuator Pipe with Bolts
Fill-Up and Circulation Tool Slips
Fig. 7.19 Visual Inspection after each Job according to API RP 8B Category II

7.11.2 MP inspection Category IV – After Each Job
Make NDE/MP INSPECTION of all RED highlighted items on the figures in

this subsection (whatever comes first)…
CAUTION AFTER EACH JOB
Areas of marked components are high stress areas. Special attention has to
be paid to these areas during MP inspection.
This is category II inspection PLUS further inspection for which the equipment is disassembled to
the extent necessary to conduct NDE of all primary-load-carrying components as defined.
Equipment must be …
• … disassembled in a suitably-equipped facility to the extent necessary to permit full inspection
of all primary-load-carrying components and other components that are critical to the equip-
ment;
• … inspected for excessive wear, cracks, flaws and deformations.
Make corrections in accordance with the manufacturer's recommendations. Prior to category II and
category IV inspections, remove all foreign material such as dirt, paint, grease, oil, scale, etc. from
the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting).
ALWAYS take care to fasten the connection between the TorkDrive and
crossover with a torque of 81 350 Nm/60 000 ft-lb (refer to Section 7.10).
WARNING Disregard can result in loss of tool and string!
CAUTION


Slips
Actuator Pipe
Mandrel
Fill-Up Tool
Fig. 7.20 MP Inspection after each job according to API RP 8B Category IV

7.11.3 MP inspection Category IV
Carry out the NDE/MP INSPECTION of all RED highlighted items on the fig-
ures in this subsection (whichever comes first) …
CAUTION • AFTER 1 YEAR
• AFTER EACH JOB, where the tool has been exposed to load and / or
torque near the maximum rating, excessive jarring, pulling on stuck
pipe and / or heavy vibration.
Areas of RED marked components are high stress areas. Special attention
has to be paid to these areas during MP inspection.
This is category II inspection PLUS further inspection for which the equipment is disassembled to
the extent necessary to conduct NDE of all primary-load-carrying components as defined.
Equipment must be …
• … disassembled in a suitably-equipped facility to the extent necessary to permit full inspection

of all primary-load-carrying components and other components that are critical to the equip-
ment;
• … inspected for excessive wear, cracks, flaws, corrosion and deformations.
Make corrections in accordance with the manufacturer's recommendations. Prior to category II and
category IV inspections, remove all foreign material such as dirt, paint, grease, oil, scale, etc. from
the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting).
ALWAYS take care to fasten the connection between the TorkDrive and
crossover with a torque of 81 350 Nm/60 000 ft-lb (refer to Section 7.10).
WARNING Disregard can result in loss of tool and string!
CAUTION

7.11.3.1 TorkDrive Compact Internal TS DNV

Actuator Pipe
Body
Mandrel
Link Tilt Bails, Lifting Eyes and SJE

Adapter
Fig. 7.21 NDE/MP Inspection according to API RP 8B Category IV

7.12 INSPECTION LEVELS ACCORDING TO LOCAL REGULATIONS FOR LIFTING

EQUIPMENT
7.12.1.1 Visual Inspection, Transport Frame, Control Panel and Hanger Service Loop
Transport Frame
Hanger Service Loop
Control Panel
Fig. 7.22 Visual Inspection according to local regulations

7.12.1.2 MP Inspection, Transport Frame, Control Panel and Hanger Service Loop

Transport Frame
Control Panel Frame
Hanger Service Loop
Fig. 7.23 MP inspection according to local regulations

Container TorkSub Power Supply
Fig. 7.24 MP inspection according to local regulations

7.13 MAINTENANCE PLAN AND INTERVALS
Cleaning and maintenance intervals are crucial for the operational safety of
the unit and must therefore be strictly adhered to.
CAUTION Disregarding this caution will cause a potentially hazardous situation, which
can result in personal injury and/or material damage.
We strongly recommend to check all bearings and other wear parts in two-
year intervals independent of the hours operated.
CAUTION For TorkDrives working more than 20 000 operating hours consider taking
them out of service.
7.13.1.1 After each job

Pos. Execution (Inspection) Remarks
TorkDrive Compact Internal TS DNV (Mechanical Structure and Main Components)
1 Remove undesired material Visual inspection after each job
Fill-up Tool
Disassemble and inspect for wear or
2 See Section 7.11.2 Replace broken parts
damage
3 Replace Seals on Main Mandrel refer to Section 7.9
TorkSub
Check condition of cables and con-
4 nectors. Use protection caps to pro- Replace, if necessary Visual inspection
tect connections
Control Panel (Mechanical Structure and Main Components)

5 Remove undesired material Visual inspection after each job
Check maintenance unit according to
6 Visual inspection
section 7.7.3
7 Lubricate according to section 7.5 Type of lubricant: see Section 7.4

7.13.2 Daily

1 Cleaning Clean all exposed surfaces with a rag
2 Check for loose and missing parts Tighten / Replace Visual inspection
3 Inadmissible vibration
4 Check slips for wear / damage See Section 7.8 See Section 7.8
Sealings, type plates, security covers
5 Replace, if necessary Visual inspection
and hoses
6 Lubricate according to section 7.5 Type of lubricant; see Section 7.4
Check Valves, Cylinders, Hoses and
pipes for leakage
8 Inspect acc. to API RP 8B category II See Section 7.11.1 Visual inspection
Check proper locking of bolts and nuts

9 Tighten / Replace Visual inspection
and for presence of cotter pins
Check link tilt bails for bending or
10 Replace Visual inspection
damage
Pipes and Hoses

11 Visual inspect for outer damages Replace, if necessary
Link Tilt Bails and SJE Adapter

12 Inspect acc. to API RP 8B category II See Section 7.11.1 Visual inspection
Control Panel (Mechanical Structure and Main Components)

13 Cleaning Clean all exposed surfaces with a rag
Check clogging indicator of oil filter at
rear of panel
15 Check for loose and missing parts Tighten / Replace Visual inspection
16 Check multicouplers Replace, if necessary Visual inspection
Check valves, buttons, safety locks
17 and hoses for leakage and correct Replace, if necessary Visual inspection
function
Hydraulic System (Settings)

Max. 210 bar/3 000 PSI at system pressure indicator on the
18 Check working pressure
control panel, front side
Pneumatic System (Setting)

Min. 6 - 7 bar/87 – 102 PSI under every condition at air
19 Check pneumatic working pressure
pressure indicator on the control panel, front side
Drillers Remote Panel

20 Check multicoupler Visual inspection
21 Check hose connections Tightness Visual inspection
22 Visual inspect for outer damages Replace, if necessary

7.13.3 After 6 Months

1 Check all bearings and wear parts Replace, if necessary Visual inspection
Clamping Cylinders
2 Surface condition of the piston rod Visual inspection
Piston movement, attenuation
3 Visual inspection
(tolerances)
Nitrogen Accumulators
Check nitrogen pressure; see Section
4 Clamping Cylinders Pressure = 60 bar/870 PSI
7.6.4
TorkSub

Check condition of all cables in service
5 Replace, if necessary
loop thoroughly

Ground wire connection inside pneu-
6 Service by a qualified electrician only
matic hose bundle
7.13.4 After 3 years or after 20 000 operating hours

After a lifecycle of 20 000 operating hours consider taking
the TorkDrive out of service.
1 Taking out of service
Note: Dispose of the TorkDrive by an approved specialized
company. Observe national regulations.
Pipes and Hoses

2 Replace hoses after 3 years Use only original spare parts
TorkSub
3 Replace electric cables Use only original spare parts

7.13.5 Only after inspection work

Hydraulic System (Settings)
1 V1 - Remote SJE
2 V2 - Link Tilt Bails
Valve sections
3 V3 - Spare See hydraulic diagram
on control panel
4 V5 - TorkDrive Clamping
5 V6 - Spider
6 Check function of the unit Visual inspection
7 Adjusted values Visual inspection
Pneumatic System (Setting)

8 Check function of the unit Visual inspection

PARTS LISTS
8 PARTS LISTS
Contents Page
8.1 TorkDrive Compact Internal TS DNV – Drawing No.: 2.23.5920 A .................................... 8-4
8.2 Internal Clamping Tool 9 5/8” – 13 5/8” – Drawing No.: 1.23.5921 A ................................ 8-6
8.2.1 Mandrel Assembly – Drawing No.: 1.23.3484 A .................................................... 8-8
8.2.2 Housing Assembly – Drawing No.: 2.23.3732 B ................................................. 8-10
8.2.3 Bumper Plate Assembly – Drawing No.: 2.23.2725 B ......................................... 8-19
8.2.4 Pipe, Actuator Assembly – Drawing No.: 2.23.3736 B ........................................ 8-21
8.2.5 Protection Assembly – Drawing No.: 3.23.2735 C .............................................. 8-23
8.2.6 Slips ..................................................................................................................... 8-25
8.3 Bail Complete (DNV) – Drawing No.: 1.23.5922 B ........................................................... 8-27
8.3.1 Housing, Bail Assembly – Drawing No.: 1.23.5924 A ......................................... 8-29

8.3.2 Link Tilt Arm, Left – Drawing No.: 2.23.3750 A ................................................... 8-37
8.3.3 Link Tilt Arm, Right – Drawing No.: 2.23.5926 A ................................................. 8-39
8.3.4 Piping, Hydraulic – Drawing No.: 0.23.2830 E .................................................... 8-41
8.3.5 Hose Clamp – Drawing No.: 3.23.3380 A............................................................ 8-47
8.4 FillUp Tool – Drawing No.: 145104-004 C........................................................................ 8-49
8.4.1 Assembly, 200 series ICT MSV – Drawing No.: 145104-003 F .......................... 8-51
8.4.2 Venting Valve – Drawing No.: 2.23.2755 A ......................................................... 8-53
8.4.3 Integrated Packer – Drawing No.: 145111-201 A................................................ 8-55
8.5 Components of the TorkSub System ............................................................................... 8-57
8.6 TorkSub Inductor Assembly – Drawing No. 2.23.3165 C................................................. 8-59
8.6.3 TorkSub Inductor– Drawing No. 2.23.3166 D ..................................................... 8-61
8.7 Transport Frame – Drawing No. 1.23.2775 C .................................................................. 8-63
8.8 Control Panel – Drawing No. 0.23.2870 E – Page 1 of 3; Part 1 of 3 .............................. 8-65
8.8.1 Piping – Drawing No.: 0.23.2873 G ..................................................................... 8-79
8.9 Drillers Remote Panel – Drawing No.: 1.23.2980 B ......................................................... 8-97
8.9.1 Piping Assembly – Drawing No.: 1.23.2981 C..................................................... 8-99
8.9.2 Drillers Remote Panel – Drawing No.: 1.23.2980 B .......................................... 8-101
8.10 Safety Tags ..................................................................................................................... 8-103
8.11 Identifications Plates ....................................................................................................... 8-105
8.12 Hydraulic Diagram – Drawing no. 2.23.2604 C – Overview ........................................... 8-107
8.12.1 Control Panel – 2.23.2604 C – Sheet 1, Part 1 of 2 .......................................... 8-109
8.12.2 TorkDrive Compact Tool – Drawing No. 2.23.2604 C – Sheet 2 ...................... 8-113
8.12.3 Service Loop – Drawing No. 2.23.2604 C – Sheet 3 ......................................... 8-115
8.12.4 Driller Remote Panel C – Drawing No. 2.23.2604 – Sheet 4 ............................ 8-117
8.13 Circuit Diagram TorkSub ................................................................................................ 8-119
8.13.1 TorkSub Supply ................................................................................................. 8-119
8.14 ATEX Equipment List...................................................................................................... 8-120
8.15 IS Calculation.................................................................................................................. 8-121
8.15.1 Multicoupler, Tool Side ...................................................................................... 8-124
8.15.2 Service Loop – Drawing No.: 0.23.3688 B ........................................................ 8-125
8.15.3 Service Loop Configuration ............................................................................... 8-127
8.15.1 Harting Connector Control Panel - Drillers Remote Panel ................................ 8-129

PARTS LISTS
8.15.2 Harting Connector – Hose Assembly Drillers Remote Panel ............................ 8-131
8.16 Service Tools .................................................................................................................. 8-133
8.16.1 Hand Tools Kit TD Compact .............................................................................. 8-133
8.16.2 Special Tool Set TorkDrive Compact Internal TS DNV ..................................... 8-135
8.16.3 Additional Special Tools .................................................................................... 8-137
8.17 Certificates ...................................................................................................................... 8-139
8.17.1 EC-Type Examination Certificate ...................................................................... 8-139
8.17.2 EC-Declaration of Conformity ............................................................................ 8-152
8.18 Wear/Spare Parts List .................................................................................................... 8-153
8.18.1 Spare Part Kit .................................................................................................... 8-153
8.18.2 Wear Part Kit ..................................................................................................... 8-156
Meaning of the abbreviations in the column PC (Part Classification).

W = Wear Part
NOTICE S = Spare Part

PARTS LISTS

PARTS LISTS
8.1 TORKDRIVE COMPACT INTERNAL TS DNV – DRAWING NO.: 2.23.5920 A


PARTS LISTS
Parts list – Drawing No. 2.23.5920 A – TorkDrive Compact Internal TS DNV
Item Description PC Qty. Part No.

1 TOOL, CLAMPING INTERNAL (refer to section 8.2) 1 1858561
2 BAIL, COMPLETE (refer to section 8.3) 1 1858758
3 SWIVEL III (refer to section 8.4) 1 1037007
4 TOOL, FILL UP ASSSY (refer to section 8.5) 1 1250634
5 INDUCTOR ASSY (refer to section 8.6) 1 1232140
6 TAG, IDENT 1 1859233
7 HEX. SCREW W/HOLE ISO 4017-SK M5X10 4 1249545
8 O-RING 78,97x3,53 1 765167
9 THREAD PROTECTOR, 6,625IN BOX PLASTIC 1 102309
10 SUPPLY, POWER * 1 1325575

11 OIL, HYDRAULIC ASTRON HLP46* 208 1022913
888 MANUAL, TORKDRIVE COMPACT INTERNAL TS DNV * 3 1859245
* Items not shown

PARTS LISTS
8.2 INTERNAL CLAMPING TOOL 9 5/8” – 13 5/8” – DRAWING NO.: 1.23.5921 A


PARTS LISTS
Parts list – Drawing No. 1.23.5921 A – Internal Clamping Tool 9 5/8 to 13 5/8 inch

1 MANDREL, ASS (refer to section 8.2.1) 1 1410361
2 HOUSING, ICT, ASSY (refer to section 8.2.2) 1 1323799
3 BUMPER PLATE ASSY (refer to section 8.2.3) 1 1035247
4 PIPE, ACTUATOR ASSY (refer to section 8.2.4) 1 1323804
5 PROTECTION ASSY (refer to section 8.2.5) 1 1044890
6 KEY, ACTUATOR 1 1036984
7 RING, DISTANCE 1 1840609

PARTS LISTS
8.2.1 Mandrel Assembly – Drawing No.: 1.23.3484 A

B

PARTS LISTS
Parts list – Drawing No. 1.23.3484 A – Mandrel Assembly

1 MANDREL 1 1410352
2 KIT, ELECTRONIC 1 1258026
3 COVER, MEASURING SHAFT 1 1410358

PARTS LISTS
8.2.2 Housing Assembly – Drawing No.: 2.23.3732 B


PARTS LISTS
Parts list – Drawing No. 2.23.3732 B – Internal Clamping Tool 9 5/8 to 13 5/8 inch

1 HOUSING, ICT 1 1323801
2 END STOP 8 1042702
3 BOLT 40x95 4 1031920
4 BRACKET, SENSOR (refer to Section 8.2.2.1) 1 1042791
5 PIPING, HYDRAULIC (refer to Section 8.2.2.2) 1 1037082
6 CLAMPS 2 1036262
7 BRACKET, PIPE CLAMP 1 1053468
10 SNAP RING 8 1023384
11 SPRING STRAIGHT PIN 8 1023922
12 WASHER, PLAIN, CHAMF. 4 1812912

13 CASTLE NUT M30 4 1023935
14 SPLIT PIN 4 1041651
19 HEX. SCREW W/HOLE ISO 4017-SK-M10x20 2 804167
21 HEX.SCREW W/HOLE ISO 4017-SK-M8x35 1 1030838
22 HEX. SCREW W/HOLE ISO 4017-SK-M8x12 4 1023853
23 SPLIT PIN ISO 1234 - 2x16 2 1127956
24 WASHER, ISO 7093T1 - 5 - 200HV 1 1032051
25 HEX. SCREW W/HOLE ISO 4017-SK M5x10 1 1023850
26 WASHER, ISO 7093T1 - 6 - 200HV 1 490993
27 HEX.SCREW W/HOLE ISO 4017-SK-M6x12 1 1010475

PARTS LISTS
8.2.2.1 Bracket, Sensor Housing – Drawing No. 2.23.2720 C


PARTS LISTS
Parts list – Drawing No. 1.23.2720 C – Bracket, Sensor Housing

1 BRACKET, SENSOR 1 5596121
2 BOLT, GUIDE 1 5596122
3 GUIDE ROLLER 2 5596123
4 PLATE, CONNECTION 1 1376074
10 HEX. HD. BOLT W.HOLE ISO 4014-SK-M6X110 4 1013350
11 HEX.SCREW W/HOLE ISO 4017-SK-M12X30 3 0910279

PARTS LISTS
8.2.2.2 Piping, Hydraulic – Drawing No. 0.23.2740 D


PARTS LISTS
Parts list – Drawing No. 0.23.2740 D – Piping, Hydraulic

1 HYDRAULIC BLOCK ASSY 1 1223172
2 CYLINDER, CLAMPING 4 1035180
SEAL KIT, CLAMPING CYLINDER S 1398036
BEARING FOR CLAMPING CYLINDER S 1023809
3 HYDR. ACCUMULATOR SBO210-0,32-E1/6 2 1802942
6 VALVE, ROLL 3/2 DN6 PN160 2 1190037
7 2-WAY BALL VALVE 1 1212758
8 2-WAY BALL VALVE 1 1212755
9 PRESSURE CONTROL VALVE 1 1194843
10 CHECK VALVE 1 1210381

11 VALVE, CHECK 2 1027780
12 QUICK COUPLING MALE NIPPLE 1 1266018
13 QUICK COUPLING FEMALE COUPLER 1 1266022
20 PIPE SET, HYDRAULIC 1 1284529
21 TAG, EMERGENCY 1 1274592
22 TAG EMERGENCY 1 1054849
23 ADAPTER, SWIVEL 1 1036379
24 ADAPTER, SWIVEL 1 1034593
40 HOSE PHD 206x580 AOS04 AOS04 90 1 1282643
41 HOSE PHD 206x610 AOS04 1 1282638
42 HOSE PHD 206x1060 AOS04 AOS04 90 1 1282642
43 HOSE PHD 208x230 AOS AOS 90 1 1282634
44 HOSE PHD 208x270 AOS AOS 90 1 1282633
45 HOSE PHD 208x330 AOS AOS 90 1 1282620
46 HOSE PHD 208x390 AOS AOS 90 1 1282637
47 HOSE PHD 208x400 AOS AOS 90 1 1282617
48 HOSE PHD 208x410 AOS AOS 90 1 1282636
49 HOSE PHD 208x440 AOS AOS 90 1 1282619
50 HOSE PHD 208x490 AOS AOS 90 1 1284498
51 HOSE PHD 210x410 AOS08 AOS08 90 1 1282640
52 HOSE PHD 210x1070 AOS08 AOS08 90 1 1282641
53 HOSE PHD 213RMx460 AOS AOS 90 1 1028682
54 HOSE PHD 216x365 AOS AOS 45 1 1282646
70 DA 12ZS CF 2 1379849
71 GE 08 ZSR ED CF 4 1006986
73 GE 12-SR/R 1/2 A3C 10 489667
74 GE 12ZS R1/4 ED CF 6 489665
75 EGE 12S R1/4 ED CF 4 1040705

PARTS LISTS
(… continued)

PARTS LISTS
Piping, Hydraulic – Drawing No. 0.23.2740 D (continued)

PARTS LISTS
Parts list – Drawing No. 0.23.2740 D – Piping, Hydraulic (continued)

79 EL 12ZS CF 2 470657
80 ET 12ZS CF 4 491063
81 EW 12ZS CF 19 471216
82 EW 16ZS CF 1 1010509
83 EW 20ZS CF 2 1019420
84 RED 12/08ZS CF 1 1010514
85 SWVE 08ZSR KDS CF 1 1006976
86 T 12ZS CF 1 1006973
87 VKA 3/12S CF 2 1040605
88 WH 12-SR-A3C 2 1116981
89 EMA3 R3/8ED CF 1 1265732

90 DUST CAP 5657-10 1 500591
91 DUST CAP 5659-10 1 1012937
92 O-RING 31.47x1.78 70SH 1 765032
93 O-RING 25.0x2.0 1 1823981
94 EW 08ZS CF 2 1013395

PARTS LISTS
8.2.3 Bumper Plate Assembly – Drawing No.: 2.23.2725 B

PARTS LISTS
Parts list – Drawing No. 2.23.2725 B – Bumper Plate Assembly

1 BUMPER PLATE 1 1042704
2 CAM, COUPLING 1 1042705
3 BRACKET,INDIC.CLAMP. S 1 1036993
9 HEX.SCREW W/HOLE ISO 4017-SK-M 6X16 8.8 A2E S 1 897329
10 HEX.SCREW W/HOLE ISO 4017-SK-M 12X50 8.8 A2E S 1 310328
11 CASTLE NUT M 12 8 DIN 935-1 A2E S 1 1194951
12 CASTLE NUT M 24 8 DIN 935-1 A2E 4 1023046
13 WASHER, PLAIN, CHAMF. - ISO7090 - 12 -300 HV ST S 1 491060
14 WASHER, PLAIN, CHAMF. - ISO7090 - 24 -300 HV ST 4 311198
15 SPLIT PIN ISO 1234 - 5X45 ST A2E 4 1034966
16 SPLIT PIN ISO 1234 - 3,2X32 ST A2E S 1 1024742

PARTS LISTS
8.2.4 Pipe, Actuator Assembly – Drawing No.: 2.23.3736 B

PARTS LISTS
Parts list – Drawing No. 2.23.3736 B – Pipe, Actuator Assembly

1 PIPE, ACTUATOR 1 1323807
2 BRACKET INDIC. CLAMP S 1 1031922
3 CAM COMPENSATION EXT. 1 1031921
4 BOLT 40X95 2.23.2732 31CRMOV9 DIN EN 10060 4 1031920
10 CASTLE NUT M 30 04 DIN 979 A2E 4 1023935
11 CASTLE NUT M 10 05 DIN 979 A2E 1 1023934
12 HEX.SCREW W/HOLE ISO 4017-SK-M 12X30 8.8 A2E 2 910279
16 SPLIT PIN ISO 1234 - 6,3X63 ST A2E 4 1041651


PARTS LISTS
8.2.5 Protection Assembly – Drawing No.: 3.23.2735 C

PARTS LISTS
Parts list – Drawing No. 3.23.2735 C – Protection Assembly

1 COVER, BODY 2 1044886
2 PIN 12x14 S 8 1044887
3 TAG, WEATHERFORD* 2 1203510
12 SPLIT PIN ISO 1234- 3,2x20 ST A2E S 8 1029854
13 STEEL WIRE 2/3 PVC COATED ST* 4000 1221472
14 WIRE ROPE CLIP Z3 AL* 16 822469
* Items not shown


PARTS LISTS
8.2.6 Slips

PARTS LISTS
Available Slip Sizes
Slip Sizes Weight (lb) Nominal inner diameter Necessary

Part No.
(inch) min. max. min. max. Qty.
9 5/8 50 58 214.40 218.80 6

9 7/8 62.80 * 214.40 219.80 6
1294727
10* * * 214.40 218.80 6
10 3/4 116 120.00 214.40 217.00 6
9 5/8 43.50 54 216.5 222.38 6
9 7/8 * 66.4 217.25 221.00 6
1270206
10 68.70 * 216 220.98 6
10 3/4 109 115.00 217 220.73 6
9 5/8 32 42.5 222.91 228.90 6
9 7/8 * * 223 228.00 6

1202721
10 * * 223 227.00 6
10 3/4 99.00 102.9 223.06 226.00 6
10 3/4 71.1 85.3 232.56 240.03 6 1202723
10 3/4 55.5 68.7 241.25 247.90 6 1202724
10 3/4 40.5 53.5 248.92 255.27 6 1202725
11 3/4 60 71 268.88 273.61 6
11 7/8 71.8 76.8 269 272.10 6 1202726
12 * * * 272.00 6
11 3/4 42 54 276.4 281.60 6
11 7/8 * * 275 281.60 6 1202728
12 * * 277 281.00 6
12 3/4 57.6 70.1 296.9 301.90 6 1202729
13 3/8 72 86 308 313.61 6
13 5/8 * * 308 313.00 6 1202730
14 * * 308 313.00 6
13 3/8 54.5 72 313.61 320.42 6
13 5/8 * 88.2 314.3 320.00 6 1202451
14 99.6 114 314 320.40 6
13 3/8 48 54.5 320.42 323.96 6
13 5/8 * * 320 324.00 6 1202731
14 93.00 99.6 320.04 323.01 6
fine dies part no.: 494086

coarse dies part no.: 781472

PARTS LISTS
8.3 BAIL COMPLETE (DNV) – DRAWING NO.: 1.23.5922 B

PARTS LISTS
Parts list – Drawing No. 1.23.5922 B – Bail Complete (DNV)

1 HOUSING, BAIL (refer to section8.3.1) 1 1858631
2 LINK TILT ARM, LEFT (refer to section8.3.2) 1 1323830
3 LINK TILT ARM, RIGHT (refer to section8.3.3) 1 1858729
4 SPACER, RUBBER 4 1035183
5 PIPING, HYDRAULIC (refer to section 8.3.4) 1 1284837
6 CLAMP, HOSE (refer to section 8.3.5) 1 1311084
12 TAG, CAUTION HIGH PRESSURE (refer to section 8.10) 2 0829581
13 TAG, WARNING, 2 1043754
14 TAPE, WARNING, ADHESIVE* 12000 1024604
21 STEEL WIRE 2/3 PVC COATED ST* 1000 1221472
22 WIRE ROPE CLIP Z3 AL* 6 0822469
* Items not shown

PARTS LISTS
8.3.1 Housing, Bail Assembly – Drawing No.: 1.23.5924 A

PARTS LISTS
Parts list – Drawing No. 1.23.5924 A – Housing, Bail Assembly

1 BRACKET, BAIL 1 1858643
2 BEARING, REWORKED 1 1035182
3 COUNTER, TURNS (refer to section 8.3.1.1) 1 1042710
4 BOLT FOR ROD EYE 2 1042711
5 FITTING SCREW 2 1042712
6 RETAINER 1 1036996
7 BRACKET, MULTICOUPLER (refer to section8.3.1.2) 1 1032010
8 RETAINER, TRB (refer to section8.3.1.3) 1 1036997
9 PIN, TRANSPORT LOCK 2 1035184
10 GEAR, CLUSTER 1 1037009
11 PIN, TORQUE REACTION 1 1042725

12 CONE SET 1 1035185
13 CLAMPING CONE SET 1 1035186
15 PIN, LOCK, ø8x50 1 1201144
21 SHACKLE G-2130, 1-1/8", 9,5 t 4 1034629
22 SHACKLE G-2130, 7/16", 1.5 t 1 1042576
23 CLIP, SAFETY X400-28L (5x28) 2 1023949
27 WASHER, PLAIN, CHAMF. - ISO709 18 491060
29 WASHER, DIN 7989 - 20 - C-100H 2 1024735
30 CASTLE NUT M 20 2 1194957
31 SPLIT PIN ISO 1234 - 4x36 2 491121
32 GREASE NIPPLE AM 8x1 2 1023466
38 CLIP, SAFETY X400-10L (2.5x10) 1 1023951
41 STEEL WIRE 2/3 PVC COATED* 1000 1221472
42 WIRE ROPE CLIP*l 28 822469
* Items not shown

PARTS LISTS
8.3.1.1 Counter, Turns Complete – Drawing No.: 2.23.2807 D

PARTS LISTS
Parts list – Drawing No. 1.23.2807 D – Counter, Turns Complete

1 BODY, MOUNTING 1 1270444
2 SPACER, GEAR 1 1270446
3 SHAFT, GEAR SHORT 1 1270448
4 SHAFT, GEAR LONG 1 1270453
5 SHEET, BACK UP 1 1270455
6 CASE, TURNS-COUNTER 1 1270457
7 PLATE, DISTANCE 2 1270494
8 BRACKET, SENSOR MOVABLE 1 1269889
9 BRACKET, SENSOR FIXED 1 1269664
10 TOOTHED, WHEEL, REW. 2 1036295
11 DISC,ENCODER, REWORK 1 1312661

12 TAG, IDENT 1 1291115
21 CONNECTOR, BULKHEAD 14S-05 1 1116449
22 FLAT GASKET F.SHELL SZ14 1 1006664
23 CAPS FOR 14-ER FLANGE 1 1183441
24 SENSOR; Bi 1.5-EG08K-Y1 2 796871
25 BEARING, BALL DIN 625, 6202-2RS 1 1031673
26 BEARING, BALL,TWO ROW ANGULAR D 1 1312665
31 HEX.SCREW W/HOLE ISO 4017-SK-M 2 1010770
33 HEX. SCREW W/HOLE ISO 4017-SK M 2 1249545
34 COUNTERSK. SCREW ISO 10642-M 5x 2 1034880
35 BUTT. HD. SCREW ISO 7380-M 5x10 2 1023362
36 SLOTTED HEAD SCREW ISO 1207-M 3 4 1007138
37 CASTLE NUT M 10 1 1023934
40 WASHER, ISO 7093T1 - 6 - 200HV 1 490993
44 SPRING STRAIGHT PIN ISO 13337 - 2 494076

PARTS LISTS
8.3.1.2 Bracket, Multicoupler Complete – Drawing No.: 3.23.2812 C

PARTS LISTS
Parts list – Drawing No. 3.23.2812 C – Bracket, Multicoupler Complete

1 BRACKET, MULTICOUPLER 1 1031931
2 PIN, BRACKET MULTICOUPLER. S 1 1031932
11 HEX.SCREW W/HOLE ISO 4 1006534
14 CLIP, SAFETY X400-22L 1 1023948
15 STEEL WIRE 2/3 PVC C* 400 1221472
16 WIRE ROPE CLIP Z3 Al* 3 822469
* Items not shown


PARTS LISTS
8.3.1.3 Retainer, TRB Complete – Drawing No.: 1.23.2813 B

PARTS LISTS
Parts list – Drawing No. 1.23.2813 B – Retainer, TRB Complete

1 TIE BOLT 2 5595333
2 CLAMP 2 5595334
3 THREAD BOLT 2 5595335
4 RETAINER, WELDMENT 1 5596266
5 PIN, RETAINER TRB 5 5596267
11 HEXAGON NUT ISO 4032 - M20 4 5210094
14 SPLIT PIN 2 5410536
16 CLIP, SAFETY 5 5198415

17 STEEL WIRE 2/3 PVC COATED ST 2500 5600336
18 WIRE ROPE CLIP 15 5600337
* Items not shown

PARTS LISTS
8.3.2 Link Tilt Arm, Left – Drawing No.: 2.23.3750 A

PARTS LISTS
Parts list – Drawing No. 2.23.3750 A – Link Tilt Arm, Left

1 ARM, LINK TILT LEFT 1 1323832
2 ARM, EXTENSION 1 1323835
4 BOLT30x51 S 1 5594560
5 BOLT 25x52 S 1 5594561
6 BOLT 35x116 S 1 5594563
7 PIN, 20x150 2 5596225
8 PAD 1 5596226
9 ADAPTER SJE 6 5/8"-14" 1 5594540
21 RADIAL-BEARING INA GE80-LO 1 5181904
22 CLIP, SAFETY X400-22L (4x22) 1 5198415

23 RETAINING RING DIN 472 - 120x4 1 5198157
24 CASTLE NUT M 20 2 5197640
25 CASTLE NUT M 24 1 5197642
27 WASHER, DIN 7989 - 20 - C-100HV 2 5197894
28 WASHER, DIN 7989 - 24 - C-100HV 1 5197895
29 SPLIT PIN ISO 1234 - 4x36 2 5410536
30 SPLIT PIN ISO 1234 - 5x36 2 5410274
31 SPLIT PIN ISO 1234 - 5x45 1 5540208
32 SHACKLE G-2130, 7/8", 6.5 t 1 5321056

PARTS LISTS
8.3.3 Link Tilt Arm, Right – Drawing No.: 2.23.5926 A

PARTS LISTS
Parts list – Drawing No. 2.23.5926 A – Link Tilt Arm, Right

1 ARM, LINK TILT RIGHT 1 1858663
2 ARM, EXTENSION 1 1323835
4 BOLT30X51 S 1 1194962
5 BOLT 25X52 S 1 1194972
6 BOLT 35X116 S 1 1195217
7 PIN, 20X150 2 1035187
8 PAD 1 1035188
9 ADAPTER SJE 6 5/8"-14" 1 1034544
10 PIPE CLAMP SP214PP-DP-AS 1 1053336

11 PIPE CLAMP SP218/18PP-GD-AS 1 1040630
12 HEX. HD. BOLT W. SHANK ISO 4014 2 1010444
21 RADIAL-BEARING INA GE80-LO 1 1023807
22 CLIP, SAFETY X400-22L (4X22) 1 1023948
23 RETAINING RING DIN 472 - 120X4 1 1023471
24 CASTLE NUT M 20 2 1194957
25 CASTLE NUT M 24 1 1023046
27 WASHER, DIN 7989 - 20 - C-100HV 2 1024735
28 WASHER, DIN 7989 - 24 - C-100HV 1 1024736
29 SPLIT PIN ISO 1234 - 4X36 2 491121
30 SPLIT PIN ISO 1234 - 5X36 2 491114
31 SPLIT PIN ISO 1234 - 5X45 1 1034966
32 SHACKLE G-2130, 7/8", 6.5 T 1 495728

PARTS LISTS
8.3.4 Piping, Hydraulic – Drawing No.: 0.23.2830 E

PARTS LISTS
Parts list – Drawing No. 0.23.2830 E – Piping, Hydraulic

1 PIPE SET, HYDRAULIC 1 1284838
2 CYLINDER, HYDRAULIC (refer to Section 8.3.4.1) 2 1285148
11 MULTI-COUPLER, FEMALE FASTER 1 1764063
12 LOAD HOLDING VALVE 1 1194837
29 HOSE PHD 206x1700 AOS04 2 1288658
30 HOSE PHD 206x1600 AOS04 1 1371721
31 HOSE PHD 206x1500 HN 1 1371720
33 HOSE PHD 208x1040 AOS08 1 1371719
34 HOSE PHD 208x1090 AOS08 1 1371718
35 HOSE PHD 208x1430 AOS08 2 1371717
37 HOSE PHD 210x1600 AOS08 2 1371701

40 HOSE PHD 210x1500 HN 2 1371698
44 HOSE PHD 210x1620 AOS08 1 1371699
45 HOSE PHD 213x1700 AOS A 1 1288657
46 HOSE PHD 216x1620 AOS A 1 1288649
47 HOSE PHD 216x1700 AOS A 1 1288655
60 PUSH PULL COUPLING 5602 5 429776
64 QUICK COUPLING FEMALE COUPLER 4V54E7X4-B 1 1266022
65 QUICK COUPLING MALE NIPPLE 4V14E7X4-B 1 1266018
80 GE 20ZS 1-1/16UN CF 3 1006989
81 GE 16ZS 1-1/16UN CF 2 1028862
82 GE 12-SR/R 1/2 A3C 4 489667
83 RED 16/12ZS CF 4 1010516
84 GE 12ZS 9/16UNF CF 3 1040671
85 GE 08ZS 9/16UNF CF 2 1040673
86 EL 20ZS CF 2 1006558
87 EL 12ZS CF 4 470657
88 EL 08ZS CF 3 1007003
90 EW 12ZS CF 1 471216
(… continued)

PARTS LISTS
Piping, Hydraulic – Drawing No.: 0.23.2830 E (continued)

PARTS LISTS
Parts list – Drawing No. 0.23.2830 E – Piping, Hydraulic

91 EW 08ZS CF 2 1013395
92 RED 20/08ZS CF 1 1013399
93 TH 16ZSR KDS CF 2 1028177
95 VKA 3/8S CF 3 1028903
96 VKA 3/12S CF 4 1040605
97 VKA 3/20-S CF 1 1327609
100 PLUG VKA 16-A3C 1 1010528
102 DUST CAP 5657-4 3 310448
103 DUST CAP 5659-4 2 312219
104 DUST CAP 5 1005684
105 DUST CAP 5 1006103

106 DUST CAP 5659-10 1 1012937
107 DUST CAP 5657-10 1 500591
111 HOSE PROTEC.SPIRALGUARD 20000 1040494
114 ELBOW, STREET 3/8 CD-S 2 312707
115 ELBOW, STREET 1/4 CD-S 1 311790
116 HOSE PHD 206x1000 HN 1 1371722
117 HOSE PHD 210x1000 HN 2 1371716
118 VALVE, SAFETY 16 BAR 1 1829557
119 GAI 16ZS 1/2NPT CF 1 1220537
120 HOSE PKP 216x480 AOS13 1 1831889
121 TIE, HOSE BUNDLE 111-11 3 1031703

PARTS LISTS
8.3.4.1 Cylinder, Hydraulic with Burst Pipe Protection– Drawing No.: 0.23.2741 B

PARTS LISTS
Parts list – Drawing No. 2.23.2741 B – Cylinder, Hydraulic with Burst Pipe

1–7 Hydraulic Cylinder, complete 1 1285148
1 ZDOGSO-63/40-500-779-G1/2-E 716510 1 5593986
3 SAFETY VALVE, BURST PIPE RBE- R1/2-X-75 1 5281500
4 GE 12-SR/R 1/2 A3C 1 5330433
5 SEAL KIT* 1 5586568
6 ROD END 1 1053286
7 SPHERICAL BEARING 2 1041942

PARTS LISTS
8.3.5 Hose Clamp – Drawing No.: 3.23.3380 A

PARTS LISTS
Parts list – Drawing No. 3.23.3380 A – Hose Clamp

1 BRACKET, HOSE 1 1311082
10 RUBBER TENSIONER, BLACK 1 1311080
11 HEX.SCREW W/HOLE ISO 4017-SK-M 8X20 2 5330615

PARTS LISTS
8.4 FILLUP TOOL – DRAWING NO.: 145104-004 C

PARTS LISTS
Parts list – Drawing No. 145104-004 C – FillUp Tool

1 O-RING -242 NBR 70D 1 0765121
2 O-RING -246 NBR 70D 1 0765922
3 SET SCREW, HEXSOC M6X1.00X10 DIN 916 CUPP 4 1012858
4 ASSEMBLY, 200 SERIES ICT MSV (refer to Section 8.5.1) 1 1181475
5 MANDREL, INTR 1 1181483
6 ASSEMBLY, VENTING VALVE (refer to Section 8.5.2) 1 1203477
7 ASSEMBLY, 201 INTEGRATED PACKER (refer to Section 8.5.3) 1 1232402
8 NUT, RETAINER 1 1273111

PARTS LISTS
8.4.1 Assembly, 200 series ICT MSV – Drawing No.: 145104-003 F

PARTS LISTS
Parts list – Drawing No. 145104-003 E – Assembly, 200 series ICT MSV

1 ASSEMBLY, FLOWBACK W 1 1181476
2 HOUSING, MSV, 200 SERIES 1 1181477
3 O-RING -242 NBR 70D W 2 0765121
4 SLEEVE, SLIDER 1 1181479
5 SPRING, FILLUP 200 SERIES 1 1181454
6 SSCR,SKT CUP PT M6 X 1 X 6,18-8 SS W 8 1181298
7 SUB, PORTED BOTTOM 1 1273386

PARTS LISTS
8.4.2 Venting Valve – Drawing No.: 2.23.2755 A

PARTS LISTS
Parts list – Drawing No. 2.23.2755 A – Venting Valve

1 BODY 1 1036994
2 RING, VENTING 1 1042707
3 GREASE NIPPLE S 2 0494225
4 O-RING 16X2.65 W 5 0810173
6 O-RING 133X4 W 1 1202331

PARTS LISTS
8.4.3 Integrated Packer – Drawing No.: 145111-201 A

PARTS LISTS
Parts list – Drawing No. 145111-201 A – Integrated Packer

1 CAN, SPACER 1 1213241
2 NOSE, PACKER GUIDE 1 1213368
3 ASSEMBLY, PACKER 1 1235104
Packer Selection Chart

Packer Guide Nose Spacer Can
Size / Weight
(Part No.) (Part No.) (Part No.)
9.625 inch, 36 to 61.1 Lb/Ft.
9.75 inch 59.2 Lb/Ft. 1213310 1213368 1213241
9.875 inch 54 to 66.9 Lb/Ft.

9.625 inch 32.3 Lb/Ft.
1213314 1213369 1213244
10.75 inch, 71.1 to 97.1 Lb/Ft.
10.75 inch 40.5 to 65.7 Lb/Ft. 1213316 1213370 1213244
10.75 inch, 32.75 Lb/Ft.
1213319 1213371 1213244
11.75 inch, 65 to 71 Lb/Ft.
11.75 inch, 42 to 60 Lb/Ft.
1213320 1213372 1213244
11.875 inch, 71.8 Lb/Ft.
13.375 inch, 68 to 98 Lb/Ft.
13.5 inch, 81.4 Lb/Ft.
1213325 1213373 1213244
13.625 inch, 88.2 Lb/Ft.
14 inch, 119.38 Lb/Ft.
13.375 inch, 48 to 61 Lb/Ft.
1213326 1213374 1213244
14 inch, 92.68 to 117 Lb/Ft.

PARTS LISTS
8.5 COMPONENTS OF THE TORKSUB SYSTEM

1 MANDREL TD-CE+ PLUS TORKSUB 1 1410361
2 INDUCTOR ASSY (refer to Section 8.7.3) 1 1232140
3 TORKSUB INTERFACE 2 1 1054935
3.1 TORKSUB INTERFACE 2 PWR ASSY 1 1037558
3.2 TORKSUB INTERFACE 2 CTRL ASSY 1 1043275
3.3 TORKSUB INTERFACE 2 TO JAM CONNECTION BOX 1 1032951
4 TS SUPPLY BOX 1 1043268
4.1 POWER SUPPLY SELV 10 A/24 V= 1 916337
4.2 FUSE 6 A II = 120 KA 1 1037545

4.3 PIGTAIL TORKSUB 24 VOUT INDUCTOR 1 1036590
4.4 GLAND, CABLE THREAD M25X1.5 1 1043260
4.5 CABLE, GEXOL 4X16AWG (MAINS) 15 m 1036585
4.6 FUSE 2A, EX-ME TYP 8560/51 4 1043267
5 TSI CABLE IS (50M) 1 1127250
6 TSI CABLE POWER 4X1.5 MM² (50M) 1 1032942
7 GROUND CABLE TSI (50M) 1 1127251
8 GROUND CABLE 6 MM² 1 1116236
9 TURNS COUNTER CABLE 1 0494138
TURNS COUNTER ASSY (NOT IN SCOPE OF TORKSUB 1042710
10 1
DELIVERY)

PARTS LISTS

PARTS LISTS
8.6 TORKSUB INDUCTOR ASSEMBLY – DRAWING NO. 2.23.3165 C

PARTS LISTS
Parts list – Drawing No. 2.23.3165 C – TorkSub Inductor Assembly

1 INDUCTOR (refer to section 8.7.3) 1 1232015
2 BRACKET, INDUCTOR 1 1223127
4 BRACKET, PROTECTION 1 1279135
5 COVER 1 1223132
6 TORKSUB INTERFACE 2 1 5616280
7 BRACKET, HOUSING BOTTOM 1 1766403
8 BRACKET, HOUSING TOP 2 1766405
11 HEX. SCREW W/HOLE ISO 4017-SK-M 4 5190805
12 HEX. SCREW W/HOLE ISO 4017-SK-M 4 1766790

14 CASTLE NUT M 8 4 5993516
18 WASHER, DIN 6340 - 8,4 4 1232464

PARTS LISTS
8.6.3 TorkSub Inductor– Drawing No. 2.23.3166 D

PARTS LISTS
Parts list – Drawing No. 2.23.3165 D – TorkSub Inductor Assembly

1 PLATE, INDUCTOR 1 1223202
2 CAP, INDUCTOR 1 1223205
3 BRACKET, E-CLAMP 1 1223131
4 COVER SHEET 1 1223136
5 SAFETY PLATE 8 5616155
6 TAG, PATENT NUMBER 1 1211955
7 STICK, LIGHT 1 1239913
10 CABLE GLAND EX-D 1 5613490
11 COVER, TERMINAL END 1 1035501
12 END BRACKET 2 5613575
13 TERMINAL BLOCK 4 5615075

14 LABEL F. CLAMPS 1 5613875
15 TRISERT 26 1223129
16 C-TYPE RAIL,PERFORATED 0.05 5615097
17 RIVET 5X6 2 1239989
18 COUNTERSK. SCREW ISO 10642-M 5X20 16 1024697
19 HEX. SCREW W/HOLE ISO 4017-SK M 5X10 10 1249545
20 LOCK NUT M20 MS 1 5613414
21 SCHNORR LOCKWASHER - S 20 ST 1 5215271
22 PAN HD.TAPPING SCREW 16 5183312
24 O-RING 1 765203
25 O-RING 1 765153
26 O-RING 1 765004
27 O-RING 1 765059
28 SEAL, FLAT 1 1252368
30 KIT, ELECTRONIC 1 1247608

PARTS LISTS
8.7 TRANSPORT FRAME – DRAWING NO. 1.23.2775 C

PARTS LISTS
Parts list – Drawing No. 1.23.2775 C – Transport Frame

1 – 17 Transport Frame, complete 1 1237183
1 FRAME, TRANSPORT 1 1237179
2 WIRE ROPE, 2-STRAND 2 1237188
3 STRAP, LASHING 1 1237297
4 TARPAULIN, TRANSPORT FRAME * 1 1287825
9 SHACKLE G-2130, 3/4" 4 5321055
10 PIN 25X175 2 1294951
11 BOLT, ARRESTING 20X140 2 1267390
12 PLATE, IDENTIFICATION 1 5220400
14 RIVET 4 5198851
15 CLIP, SAFETY 6 5198415

17 WIRE ROPE CLIP* 16 5600337
* Items not shown

PARTS LISTS
8.8 CONTROL PANEL – DRAWING NO. 0.23.2870 E – PAGE 1 OF 3; PART 1 OF 3

PARTS LISTS
Control Panel – Drawing No. 0.23.2870 E Page 1 of 3; Part 2 of 3


PARTS LISTS

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PARTS LISTS

PARTS LISTS


PARTS LISTS

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PARTS LISTS

PARTS LISTS


PARTS LISTS
Parts list – Drawing No. 0.23.2870 E – Control Panel

1 FRAME, BASE 1 1231468
2 PIPING (refer to Section 8.9.1) 1 1042792
3 BRACKET, VALVE RIGHT 1 1237323
4 PLATE, OPERATOR 1 1230038
5 ADAPTER, COUPLING 1 1031697
6 PLATE, COVER BACK S 1 1230290
7 COVER, RUBBER RIGHT 1 1281154
8 BRACKET, FLAT HYDRAULIC PANEL 1 1281146
9 PANEL, DISPLAY FRONT 1 1230329
10 BRACKET, VALVE HYD LEFT 1 1230040

11 BRACKET, VALVE HYD RIGHT 1 1230041
12 BRACKET, VALVE LEFT 1 1230296
13 COVER, TOP S 1 1230060
14 PLATE, COVER FRONT 1 1230291
15 PLATE, COVER RIGHT 1 1230292
16 TAG, IDENTIFICATION CONTROL PANEL TOOL 1 1231983
17 TAG, INTERLOCK OVERRIDE 1 1042604
18 TAG, WARNING EARTHING 1 1010638
19 LEGEND, NUMBER 3 CAUTION S 1 829581
20 TAG, QUICK COUPLING CONTROL PANEL 1 1229365
21 TERMINAL, EARTH S 1 1033615
22 TAG, 3-WAY BALL WHITY-VALVE 1 1229363
23 TAG, BAILS S 1 1229368
24 SHEET, DISTANCE 1 1231460
25 BRACKET, MANIFOLD 1 1042481
26 MANIFOLD, ACTUATOR 1 1036328
27 BRACKET, VALVE HYD 1 1230039
28 PLATE, RETAINING 1 1259030
29 PLATE, FUNCTION FIELD 1 1230037
30 SPRING, LEAF 1 1259024
31 FASTENER, SHAFT HYDRAULIC 1 1274594
32 LEVER, SPIDER RELEASE CONTROL PANEL 1 1034695
36 WASHER, PLAIN ISO 7090 - 4 - 200HV A2E 4 1036700
38 WASHER, 6.4 S 27 489682
39 WASHER, B8 GMBH 5330625 S 43 910535
40 WASHER, PLAIN ISO 7090 - 10 - 200HV A2E S 28 310236
(…continued)

PARTS LISTS
Parts list – Drawing No. 0.23.2870 E – Control Panel (continued)

42 WASHER, LOCK DIN 6798 - A10.5 - A2 1 1023801
43 FASTENER, CAPSCREW M6 X 40 2 1010444
44 BOLT, HEX DRILLED ISO 4014 M6X45 8.8 SK A2E 1 803348
45 BOLT, HEX M6 X 55 MM 4 897325
46 BOLT, HEX DRILLED ISO 4014-M8X55-8.8-SK A2E 7 1210905
48 BOLT, HEX M10 X 60 3 494140
51 SCREW, HEX DRILLED ISO 4017 M5X10 8.8 SK A2E 1 1023850
52 SCREW, HEX DRILLED ISO 4017 M5X16 MS58 SK 3 1023851

54 HEXAGON SCREW,W.HOLE M 8X 20 1 1006534
57 HEXAGON SCREW,W.HOLE M 6X 12 12 1010475
59 SCREW, HEX DRILLED ISO 4017 M6X16 A2 70 SK 2 1033097
60 SCREW, HEX DRILLED ISO 4017-M8X25-8.8-SK A2E 7 788118
63 SCREW, HEX M 10X30 2 1010770
64 SCREW, CAP LOW DIN 6912 M8X20 A2 70 5 1042805
65 SCREW, CAP STANDARD ISO 4762 M3X10 A2 70 65 1023878
66 SCREW, CAP STANDARD ISO 4762 M4X12 8.8 A2E 24 1023823
68 SCREW, CAP STANDARD ISO 4762 M6X8 A2 70 10 1023428
73 SCREW, COUNTERSUNK FLAT ISO 10642 M5X20 8.8 A2E 2 1024695
74 NUT, HEX ISO 4032 M8 - 8 A2E 3 1013383
75 NUT, HEX ISO 4032 - M10 - A2 1 1023871
76 NUT, LOCK ISO 7040 - M6 - 8 A2E 5 489697
77 NUT, HEX CYLINDER GUIDE LOCK BAR 8 781478
78 NUT, LOCK ISO 7040 - M8 - A2 5 1023451
(…continued)

PARTS LISTS
Parts list – Drawing No. 0.23.2870 E – Control Panel

79 NUT, LOCK ISO 7040 - M10 - A2 7 1023028
80 NUT, LOCK ISO 7040 - M10 - 8 A2E 4 490991
81 NUT, HEX LOCK M5 1 897328
82 NUT, HEX ISO 4032 - M4 - A2 12 1010640
83 NUT, HEX ISO 4035 - M10 - 05 A2E 1 491107
CABLE, WIRE STEEL 2 MM OD ZINC COATED 3 MM OD PVC
84 SHEATHED* 6000 1221472
85 ROPE, WIRE* 250 1029783
86 CLIP, SAFETY 14 1023951
87 PIN, SPRING ISO 8752 - 6X16 - ST A2E 2 1024976

89 ROPE, WIRE 2 1031782
90 RIVET, BLIND DIN 7337 - A4X12 - A2 - A2 8 1024752
91 RIVET, BLIND DIN 7337 - A4X8 - A4 - A4 5 1023059
92 CLIP, WIRE ROPE Z3* 30 822469
93 CLIP, ROPE PKL 3093 Z1 AL* 3 1029784
94 WASHER, LOCK S5 MECH ZN8CC 2 1037134
95 ANCHOR, SHACKLE 1019471 4 1042576
96 EARTH CABLE 700MM* 1 1312370
99 TARPAULIN, CONTROL PANEL* 1 1247407
* Items not shown

PARTS LISTS

PARTS LISTS
8.8.1 Piping – Drawing No.: 0.23.2873 G

PARTS LISTS
Piping – Drawing No.: 0.23.2873 G Page 2 of 4


PARTS LISTS
Piping – Drawing No.: 0.23.2873 G Page 3 of 4 – Part 1 of 8

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PARTS LISTS
Piping – Drawing No.: 0.23.2873 G Page 4 of 4

PARTS LISTS
Parts list – Drawing No. 0.23.2873 G – Piping

1 VALVE, SPOOL PROPORTIONAL 1 5283394
2 FUNCTION LOCK BOLT 4 5595150
3 MAINTENANCE UNIT BL72 G 1/4 1 5594480
4 NUT,KNURLED F/SUN C. 5 5594469
5 MULTI-COUPLER,FEMALE 1 1732489
6 HYDRAULIC MANOMETER 250 bar S 3 5331995
7 3/2 WAY VALVE,HYDR. ACT. 3 5281890
8 SHIFTING HAND GEAR I 1 5595151
10 CARTRIDGE PILOTRELIEF 4 5281470
11 BODY, CARTRIDGE 5 5281471

12 BLOCK, CARTRIDGE 1 5281468
13 HYDRAULIC MANOMETER 100 bar S 2 5331992
14 SHUTTLE VALVE 1 5281899
15 VALVE, 3/2 WAY,HYDR.ACT.W/ORIF 1 5283317
16 3/2 WAY VALVE,PNEUM. ACT. 1 5281898
17 VALVE, CHECK 4 5281884
18 HANDLE, SHIFTING 2 1239842
19 SELF SEAL COUPLING 5100-S2-16 S 1 5300019
20 DUST CAP 5100-S42552 1 5300013
21 SELF SEAL COUPLING 5100-S2-20 S 1 5300020
22 DUST CAP 5100-S44013 1 5300014
23 HIGH PRESSURE FILTER ELEMENT S 1 5992651
24 4_WAY_VALVE WITH HOUSING 4 5283501
26 VALVE, BALL 3-WAY WHITY 1 5331612
27 VALVE, PRESSURECONTROL 4/3 WAY 1 5281892
28 ORIFICE M8/0,8 1 5281475
30 LOCK NUT F/ SUNC. 5 5594468
31 BLOCK CARTRIDGE 1 5281469
32 PRESSURE RELIEFVALVE 2 5280531
34 2/2 WAY VALVEBVG-3-S-H 1 5281883
35 CYLINDER S 6 5281808
36 PNEUMATICVALVE S 6 5282390
37 INDICATOR S 1 5594481
(…continued)

PARTS LISTS
Parts list – Drawing No. 0.23.2873 G – Piping (continued)

38 INDICATOR S 4 5512041
39 SILENCER S 6 5485272
42 VALVE, PILOT RELIEF 1 5283902
43 WAY VALVE BVG1R-A-1/4 1 5283378
44 VRNW 08 HS 1/4ED ID6,5 3 5332271
45 MANOMETER GMM63-160 HFR G1/4HI S 1 5503413
46 BALL VALVE R1/2" 1 5301523
47 CAP, DUST 1 5403062

48 HOUSING BULKHEAD MOUNTING 1 5403060
49 DUST CAP F. CLAW COUPLING S 1 5320078
50 PUSH PULL COUPLING, FEMALE S 2 5300650
51 DUST PLUG 2 5300651
52 DUST CAP 1 5993397
53 REDUCER, 3/4X1/2 2 5300150
54 GZR 20/16S CF 1 5335593
55 PUSH PULL COUPLING, MALE S 1 5993398
56 PUSH PULL COUPLING, FEMALE S 1 5484226
57 DUST CAP, FEMALE 1 5300654
58 PUSH PULL COUPLING, MALE S 1 5485244
59 DUST CAP, MALE 1 5626054
60 PUSH PULL COUPLING 5601-6-6S S 1 5300270
61 DUST CAP 1 5300272
62 PUSH PULL COUPLING 5602-6-6S S 1 5300271
63 DUST CAP 1 5300273
64 EGE 8S 1/4NPT A3C 3 5334886
65 EGE 8SR ED CF 13 5334836
66 EGE 12S 3/8NPTA3C 2 5334888
67 EGE 12SR ED A3C 1 5334838
68 EGE 16S 1/2NPTA3C 4 5334890
69 EGE 20S 3/4NPTA3C 1 5334891
70 NON RETURN VALVE RHD 16ZS0.5BCF 1 1727334
71 EGE 25SR ED A3C 1 5334842
72 EGE 30S 1-1/4NPT CF 1 5334893
73 EL08ZS CF 33 5334661
(…continued)

PARTS LISTS

76 EL20ZS CF 4 5334666
77 EL30ZS CF 1 5334668
78 EW08ZS CF 5 5334511
79 EW12ZS CF 1 5334513
80 EW20ZS CF 2 5334516
81 GE08ZS 9/16UNFCF 2 5332464
82 GE08ZS R3/8 EDCF 9 5332175
83 GE08ZL R1/2 EDCF 1 5332146
84 GE08ZL R1/8 EDCF 2 5332143
85 GE08ZS 7/16UNFCF 4 5332450
86 GE08 ZSR ED CF 47 5332177

87 GE12ZS 9/16UNFCF 3 5332452
88 GE12-SR A3C 3 5330434
89 GE12SR1/2EDCF 2 1272559
90 GE16ZS 1-1/16UN CF 2 5332465
91 GE20-SR A3C 1 5330346
92 GE16-SR-ED A3C 3 5332276
93 GE16-SR/R 3/4A3C 2 5332188
94 GE20ZS 1-1/16UN CF 3 5332458
95 GE 20-S/R1-ED A3C 6 5332281
96 GE20SR1/2EDCF 1 1272552
97 GE25SR11/4EDCF 1 1272557
98 GE 30-SR-ED A3C 1 5332288
99 GZ 12S A3C 1 5335538
100 GZ 16S CF 1 5335539
101 RED 08/06ZS CF 3 5334750
102 RED 12/08ZS CF 4 5334754
103 GZ 08-S-A3C 2 5335536
104 RED 16/08ZS CF 4 5334761
105 RED 20/08ZS CF 2 5334766
106 RED 20/12ZS CF 1 5334768
107 RED 20/16ZS CF 2 5334770
109 RED 25/12ZS CF 1 5334774
110 RED 30/20-PS-A3C 1 5334784
111 RI 1/2 ED x 1/4 CF 4 5330467
112 SV 08ZS CF 2 5330492
(…continued)

PARTS LISTS

113 SV 12-S A3C 2 5332864
114 SV 16ZS CF 4 5332866
115 SV 20ZS CF 1 5330336
116 SV 30ZS CF 1 5330337
117 SWVE 08ZSR KDS CF 66 5330447
118 SWVE 12ZSR KDS CF 1 5333513
119 SWVE 16ZSR KDS CF 2 5333515
120 T 08ZS CF 6 5332086
121 T 12ZS CF 1 5330325
122 T 25ZS CF 1 5330324

123 TE 20ZSR CF 1 5332704
124 TH 08ZLR KDS CF 1 5333651
125 TR 12/08/12ZS CF 2 1311679
126 TR 16/08/16ZS CF 1 5335748
127 VKA 3/8S CF 10 5334982
128 VKA 3/12S CF 3 5330533
129 VKA 3/16S CF 1 5334986
130 W 20ZS CF 1 5330314
131 WE 25ZS 1NPT CF 1 5330354
132 WEE 25ZSR CF 1 5335919
133 WH 08ZLR KDS CF 2 5333601
134 WH 20-SR KDS-A3C 2 5334241
135 MANOMETER NG50 1/4- 1 5282907
136 MAV 08ZLR CF 7 5333152
137 PLUG VSTI R 1/4-ED 8 5330635
138 PLUG VSTI M 20x1,5 1 5330634
139 PUSH PULL COUPLING 1 5300240
140 PUSH PULL COUPLING 1 5300241
141 DUST CAP 5657-10 1 5300243
142 DUST CAP 5659-10 1 5300242
143 QUICK L-CONNECT. 2 5512472
146 NIPPLE G1/2a x G3/4 1 5282212
147 CONNECTOR Y 6 5282363
148 QUICK T-CONNECT. 5 5282359
(…continued)

PARTS LISTS

149 COUPLING, CLAW R 3 1 5320069
150 VALVE, PRESSURE REL 1 5283370
151 CHECK VALVE 3 5283358
153 BLOCK, CONTROL 1 5281472
154 VALVE FLOW CONTROL 1 5282305
155 STECKVERSCHRAUBUNG 10 5512484
156 L-CONNECTOR,PUSH-IN S 1 5282356
157 CONTACT, MALE PNEUM S 12 5507603
158 FITTING, PUSH IN S 5 5282431
159 VALVE RESTRICTOR CH 1 5283308
160 ACCUMULATOR, AIR 1 5282495

162 ADAPTER, FEM. G1/2 1 5282211
163 BALL VALVE BKR 06 N 1 5280861
164 BALL KNOB DIN 319 - 4 5210055
165 BRACKET, VALVE RIGH 1 1237323
166 HAWE_RH4_G3/4 1 5281805
167 HAWE_RH5_G1 1 1230078
168 HAWE_RH2_G3/8 1 5281867
169 BUSHING, CONNECTOR 4 5403058
170 FRAME, HINGED 1 5403057
171 CONNECTOR, STRAIGHT S 1 1229375
172 BVG 1 Z/B 1,1 A-1/4 2 5283362
173 HANDLE, SHIFTING 1 1254357
174 SPRING, COMPR. VD-2 4 5183055
175 PLUG ROV 08ZS CF 1 5334961
176 PLUG VKA 08-A3C 2 5335501
177 PLUG VKA 20 CF 1 5335516
178 DKI R 1/4 A3C 1 5333170
179 CONNECTOR, PIPE SEP 1 1274597
180 SHAFT, LEAKAGE PIPE 1 1274595
181 SHAFT, LEAKAGE PIPE 1 1274596
182 L-PUSH-IN CONNECT. S 2 5282415
183 GE 08ZS R1/8 ED CF 2 1272555
184 SEE 01006986 2 1272556
185 GZ 20S A3C 2 5335541
186 HOSE, MESURING S 6 1277926
(…continued)

PARTS LISTS

187 VALVE, PNEUMATIC S 1 1277943
188 HOSE PAN 6x1 800 LO 3500 5512474
189 HOSE PAN 6x1 3500 5600121
190 HOSE PAN 6x1 3,5 5283025
191 HOSE PAN 6x1 3,5 5283026
192 HOSE PAN 6x1 3,5 5283024
193 HOSE PAN 6x1 3,5 5283022
194 HOSE PAN 6x1 3,5 5283023
195 HOSE PAN 6x1 3,5 5283021
196 GE 16 ZSR ED CF 4 5330577

197 PRELOAD VALVE 2 1298293
198 EW 16ZSCF 1 5334515
199 ORIFICE M6/1,0 1 5281428
200 HOSE PAN 10x1,5 2500 5512475
201 VKA 3/8 LCF 4 5334972
202 EW 08ZLCF 4 5334501
203 CONNECTOR, PUSH-IN 1 1313553
210 PIPE SET 6 1 1325537
211 PIPE SET 08 F 1 1325539
212 PIPE SET 08 H 1 1325545
213 PIPE SET 08 I1 1 1325546
214 PIPE SET 08 I2 1 1325547
215 PIPE SET 08 I3 1 1325549
216 PIPE SET 08 L1 1 1325551
217 PIPE SET 08 L2 1 1325552
218 PIPE SET 08 L3 1 1325553
219 PIPE SET INST 1 1327129
220 PIPE SET 12 1 1325557
221 PIPE SET 16 1 1325558
222 PIPE SET 20 1 1325563
223 PIPE SET 25 1 1325565
224 PIPE SET 30 1 1325566

PARTS LISTS

PARTS LISTS
8.9 DRILLERS REMOTE PANEL – DRAWING NO.: 1.23.2980 B

PARTS LISTS
Parts list – Drawing No. 1.23.2980 B – Drillers Remote Panel

1 PIPING, ASSEMBLY 1 1224869
2 TRIPOD, TELESCOPE 1 1031992
3 ADAPTER, TRIPOD* 1 1042491
4 PIN,ARRESTING 13x45 1 1031719
5 COTTER LINCH PIN,DUAL,DIN 11024 1 1023052
6 HOSE, 12 TIMES 1 1193949
7 CAPSCREW,SHALLOW HD DIN 6912-M 4 1042805
8 WASHER, PLAIN, ISO7089 -8 -300 8 1042802
9 HEXAGON NUT SELFLOCK ISO 7040-M 4 1023451
11 WIRE ROPE CLIP Z3 Al* 15 822469
* Items not shown

PARTS LISTS
8.9.1 Piping Assembly – Drawing No.: 1.23.2981 C

PARTS LISTS
Parts list – Drawing No. 1.23.2981 C – Piping Assmebly

2 CAPSCREW ISO 4762-M4x16 4 1035262
3 WASHER, PLAIN, CHAMF. - ISO7090* 4 1035262
4 HEXAGON NUT SELFLOCK M 4 5 1023911
5 SUPPORT RAIL 1 1034564
6 MOUNTING PLATE 1 1034565
11 CONTACT, MALE PNEUMATIC 4MM 12 1203487
12 VALVE, PANEL MOUNT 1 1193947
16 VALVE, 5/3-WAY 1 1027823
19 SILENCER 2 311090
21 PLUG VSTI R 1/8-ED A3C 1 1124313
22 ADJUSTABLE MALE ELBOW 7 1040329
23 PLUG FITTING, L 4 1040316
25 PLUG FITTING, Y 2 1026444
26 COMPACT PLUN IN ELBOW 2 1026463
27 HOSE, PNEUMATIC TPU 6x1/1-25 CLEAR 0.6 1026464
34 HOSE, PNEUMATIC TPU 4x0,75/7-25 YELLOW 0.6 1040333
36 CAPSCREW ISO 4762-M5x12 6 1023427
39 CAPSCREW ISO 4762-M3x25 2 1023013
42 INDICATION, PLATE* 1 1224872
43 RIVET 4x8 DIN 7337* 8 1023059
46 CABLE, EARTH CONNECTION 1 1255920
47 TIE, CABLE 100 X 2,5 BLACK* 1 1036830
48 TIE, CABLE 200 X 3,6 BLACK* 1 1036831
49 ROPE, WIRE, STAINLESS 1MM* 400 1029783
50 CLIP, ROPE Z1* 2 1029784
51 LEVER; DOUBLE HAN-EASY-LOCK S 1925111
* Items not shown

PARTS LISTS
8.9.2 Drillers Remote Panel – Drawing No.: 1.23.2980 B

PARTS LISTS
Parts list – Drawing No. 1.23.2980 B – Drillers Remote Panel

1 HOUSING, TERMINAL 1 1034549
7 CAP, DUST 25 1288146
13 BUTTON, PUSH RED 1 1193944
14 PLATE, BASE PZU-A12 1 1042434
15 TIMER, PNEUMATIC PRT A-10 1 1193472
17 INDICATOR 4 494020
20 SILENCER 1 1031640
24 CONNECTOR Y 1 1028484
25 PLUG FITTING, Y 2 1026444
26 COMPACT PLUN IN ELBOW 2 1026463
28 HOSE, PNEUMATIC TPU 6x1/2-25 RED 0.6 1040331
29 HOSE, PNEUMATIC TPU 6x1/3-25 BLUE 0.6 1026465
30 HOSE, PNEUMATIC TPU 6x1/4-25 GREEN 0.6 1040332
31 HOSE, PNEUMATIC TPU 6x1/5-25 BLACK 0.6 1028506
32 HOSE, PNEUMATIC TPU 6x1/7-25 YELLOW 0.6 1028507
33 HOSE, PNEUMATIC TPU 4x0,75/3-25 BLUE 0.6 1028508
34 HOSE, PNEUMATIC TPU 4x0,75/7-25 YELLOW 0.6 1040333
35 HOSE, PNEUMATIC PAN-6x1-SI SILVER 700 1221467
40 HOSE, PNEUMATIC PUN-4x0,75-SI SILVER 0.6 1028488
45 CABLE, EARTH CONNECTION 1 1055164

PARTS LISTS
8.10 SAFETY TAGS
1 2
3 4

5 6
7 8

PARTS LISTS
Parts list – Safety Tags

1 TAG, CAUTION 'HIGH PRESSURE …' 2 829581
2 TAG, CAUTION 'BLEED ACCUMULATORS ...' 8 1034737
3 TAG, CAUTION ‘THIS EQUIPMENT MUST BE EARTHED’ 1 1010638
4 TAG, WARNING ‘STABMASTER’ 2 1043754
5 TAG, DANGER 'KEEP HANDS …' 1 829579
6 TAG, 'INTERLOCK OVERRIDE …' 1 1042604
7 IDENTIFICATION TAG, CONTROL PANEL 1 1231983
8 IDENTIFICATION TAG, TORKDRIVE 1 1213561
2 (at each bail extension )* 1042469

PARTS LISTS
8.11 IDENTIFICATIONS PLATES
Typeplate for Inductor (examples)

Typeplate for Interface (examples)
Typeplate for Power supply (examples)

PARTS LISTS
Typeplate for TorkSub Interface 2 PWR assy (example)

Typeplate for TorkSub Interface 2 CTRL assy (example)

PARTS LISTS
8.12 HYDRAULIC DIAGRAM – DRAWING NO. 2.23.2604 C – OVERVIEW

PARTS LISTS
Parts list – Drawing no. 2.23.2604 C – Overview - Hydraulic Diagram

1 CONTROL PANEL (refer to Section 8.13.1) 1
2 TORKDRIVE COMPACT TOOL (refer to Section 8.13.2) 1
3 SERVICE LOOP (refer to Section 8.13.3) 1
4 DRILLER REMOTE PANEL (refer to Section 8.13.4) 1

PARTS LISTS
8.12.1 Control Panel – 2.23.2604 C – Sheet 1, Part 1 of 2

PARTS LISTS
Control Panel – 2.23.2604 C – Sheet 1, Part 2 of 2


PARTS LISTS
Parts list – Drawing no. 2.23.2604 C - Hydraulic Diagram, Sheet 1

1.0 PROPORTIONAL SPOOL VALVE 1 1026479
9.0 2/2 WAY VALVE, HYDR. PILOT 1 1193479
15.0 PUSH PULL COUPLING, FEMALE 1 614443
16.0 PUSH PULL COUPLING, MALE 1 500590
21.0 MULTICOUPLER 10X, FEMALE 1 917703
22.0 DUST PLUG 1 807380
23.0 DUST CAP 1 500591
24.0 CARTRIDGE BLOCK, TORKDRIVE, COMP. 1 1193484
25.0 MANOMETER 63MM 250BAR 3 795407
29.0 3/2 WAY VALVE, HYDR. PILOT 3 1193486

30.0 CHECK VALVE 1 1040266
31.0 PRESSURE RELIEF VALVE 1 1040275
32.0 CARTRIDGE, PILOT RELIEF 4 1028451
33.0 CARTRIDGE BLOCK, TORKDRIVE, SPID. 1 1193489
34.0 MANOMETER 63MM 100BAR 2 1193491
35.0 SHUTTLE VALVE 1 1190043
36.0 3/2 WAY VALVE, HYDR. ACT. W/ORIF, 1 1028515
37.0 3/2 WAY VALVE, PNEUM. ACT. 1 1193492
38.0 CHECK VALVE 4 1027780
39.0 CARTRIDGE BODY 5 1040259
40.0 SELF SEAL COUPLING MALE 1 0/0 1 427592
41.0 SELF-SEAL COUPLING MALE 1 1/4 1 470633
42.0 DUST CAP 1 426387
43.0 HIGH PRESSURE FILTER W/ELEM. W/OPT INDIC. 1 494221
44.0 4/2 CARTRIDGE VALVE 4 1193503
45.0 3/2 WAY VALVE 2 1026475
46.0 3-WAY BALL VALVE 1 818228
47.0 4/3 WAY VALVE 1 1193505
48.0 ORIFICE M8/0,8 1 1027754
49.0 PRESSURE CONTROL VALVE 1 1193506
50.0 DUST CAP 1 953567
51.0 CARTRIDGE BLOCK, TORKDRIVE, LATC 1 1193509
52.0 MANOMETER 63MM 160BAR 1 1193511
54.0 CHECK VALVE W. THROTTLE 1 1028512
61.0 CYLINDER 6 1193893
62.0 3/2 WAY VALVE, STEM ACT. 6 1193533
63.0 ROTOWINK, GREEN TO RED 1 917787
64.0 ROTOWINK, RED TO GREEN 4 494020

PARTS LISTS
Parts list – Drawing no. 2.23.2604 C - Hydraulic Diagram, Sheet 1 (continued)
Item Description PC. Qty. Part No.

67.0 MAINTENANCE UNIT 1 1196372
72.0 SILENCER 7 494018
75.0 PUSH PULL COUPLING, SERIE 60 1 818208
76.0 BRASS SOCKET 1 1216627
77.0 BRASS PLUG 1 1123724
78.0 DUST CAP 1 818211
79.0 DUST PLUG 1 1210552
80.0 DUST CAP 1 1030211
82.0 AIR PUSH PULL COUPLING 1 794095
83.0 PUSH PULL COUPLING 1 450335
84.0 PUSH PULL COUPLING 1 429776

86.0 DUST CAP 1 818206
87.0 DUST CAP 1 470642
88.0 DUST CAP 1 1006103
97.0 COUPLING, CLAW R3/4X18INN 1 1054110
98.0 DUST CAP FOR 5320069 1 1054113
115.0 HOUSING, ADD-ON 1 1027118
116.0 FRAME, HINGED 1 1027117
117.0 BUSHING, CONNECTOR 1 1040993
118.0 CONTACT, MALE PNEUMATIC 4MM 12 1203487
119.0 DUST CAP 1 1041483
128.0 CARTRIDGE, PILOT RELIEF 1 1027847
129.0 2/2 WAY VALVE, MAN.ACTUATED 1 1027840
133.0 3/2 WAY VALVE 1 1116740
135.0 AIR PUSH PULL COUPLING 1 494019
136.0 2-WAY BALL VALVE 1/2, BRASS 1 1040479
137.0 BALL VALVE 1 1040215
139.0 CHECK VALVE 3 1210381
146.0 ACCUMULATOR, AIR 1 1027815
148.0 NON RETURN VALVE 1 1230078
151.0 CHECK VALVE 1 1194842
153.0 ORIFICE M6/0,8 1 1026403
155.0 3/2 WAY VALVE, PNEU. ACT. W/ORIF, 1 1299889

PARTS LISTS
8.12.2 TorkDrive Compact Tool – Drawing No. 2.23.2604 C – Sheet 2

PARTS LISTS

2.0 BLOCK, HYDRAULIC TD COMPACT 1 1223172
2.1.0 CHECK VALVE 2 1268306
2.2.0 PRESSURE RELIEF VALVE 2 1268303
2.3.0 CHECK VALVE 1 1268302
2.4.0 CARTRIDGE, VALVE AEQU.DIR.ACT. 1 1202430
3.0 HYDRAULIC CYLINDER 2 1195219
6.0 DUST CAP 1 312219
7.0 DUST CAP 2 310448
13.0 2-WAY BALL VALVE 1 1212758

14.0 2-WAY BALL VALVE 1 1212755
17.0 PUSH PULL COUPLING FEMALE 1 1266022
18.0 PUSH PULL COUPLING MALE 1 1266018
20.0 ACCUMULATOR 2 1194846
21.0 MULTICOUPLER 10X, FEMALE 1 917703
22.0 DUST PLUG 3 807380
23.0 DUST CAP 4 500591
26.0 CLAMP, HYDAC 92-95 ST 2 1036262
38.0 CHECK VALVE 2 1027780
87.0 DUST PLUG 3 470642
88.0 DUST CAP 2 1006103
131.0 COUNTERBALANCE VALVE 1 1040348
138.0 3/2 VALVE, ROL.HEAD, NG6, STAINLESS 2 1190037
139.0 CHECK VALVE 1 1210381
142.0 SWIVEL III, KALSI SEALS 1 1037007
144.0 CLAMPING CYLINDER 4 1036988
144.0 CLAMPING CYLINDER 4 1035180

PARTS LISTS
8.12.3 Service Loop – Drawing No. 2.23.2604 C – Sheet 3

PARTS LISTS

22.0 DUST PLUG 2 807380
23.0 DUST CAP 2 500591
69.0 MULTICOUPLER 10X, MALE 2 1193913

113.0 COVER, MULTICOUPLER, 10X 2 1034541

PARTS LISTS
8.12.4 Driller Remote Panel C – Drawing No. 2.23.2604 – Sheet 4

PARTS LISTS

55.0 TIMER, PNEUMATIC0, 1-30SEC 1 1193472
56.0 3/2 CONTROL VALVE 1 1193947
63.0 ROTOWINK, GREEN TO RED 1 917787
64.0 ROTOWINK, RED TO GREEN 4 494020
65.0 BASEPLATE FOR PRT A-10 1 1042434
66.0 PUSH BUTTON, RED S 1 1193944
68.0 HOSE 12XDN4 1 1193949
71.0 5/2 WAY VALVE S 1 1027823
115.0 HOUSING, ADD-ON 1 1027118
116.0 FRAME, HINGED 1 1027117
117.0 BUSHING, CONNECTOR 1 1040993

118.0 CONTACT, MALE PNEUMATIC 4MM 12 1203487
119.0 DUST CAP S 1 1041483
120.0 SILENCER M5 1 1031640
121.0 SILENCER R1/8 2 311090

PARTS LISTS
8.13 CIRCUIT DIAGRAM TORKSUB

8.13.1 TorkSub Supply

PARTS LISTS
8.14 ATEX EQUIPMENT LIST


PARTS LISTS
8.15 IS CALCULATION

PARTS LISTS

PARTS LISTS

PARTS LISTS
Multicoupler & Service Loop

8.15.1 Multicoupler, Tool Side
10 x, Female
4 2
3
Parts list – Multicoupler, Tool Side

1-4 MULTICOUPLER, 10 X, FEMALE, COMPLETE S 1 917703
1 DUST CAP, 10 X FEMALE S 1 1193942
2 KIT, SAFETY S 1 1193935
3 COUPLING, FEMALE 9/16 S 5 1193908
4 COUPLING, FEMALE 1-1/16 S 5 1193911

PARTS LISTS
8.15.2 Service Loop – Drawing No.: 0.23.3688 B

PARTS LISTS
Parts list – Drawing No. 0.23.3688 B – Service Loop

1 - 28 SERVICE LOOP, COMPLETE 1 1310055
1 HOSE, HYDRAULIC PHD 225X35000 AOS 20 1 1026542
4 HOSE, HYD PHD 210X 37500 HN13 AOS 08 90 2 1294517
6 CABLE, TURNS COUNTER, EX PROVEN, 50M S 1 1037191
FITTING, MALE STUD STR 12 MM COMPRESSION X R 1/4
7 GE12SR1/4CF* 8 489665
8 GE16SRA3C* 6 1006977
FITTING, ADAPTER 12 MM TBE X .500 IN BSPT GE 12 S/R 1/2
9 A3C* 2 489667
FITTING, MALE STUD STR 25 MM COMPRESSION X R1/2
10 GE25SR1/2CF* 2 1026781
FITTING, ADAPTER 12 MM TBE X .500 IN NPT GE12 S 1/2NPT
11 A3C* 2 470650
12 FITTING, QUICK DISCONNECT, .500 IN FNPTX QD, 5601-8-10S 2 614443
14 PLUG, DUST 3/4 IN PLASTIC 5659-10* 2 807380
15 CAP, DUST .625 INFNPT 5657-10* 2 500591
16 COUPLER, MULTI INDUNORM IN 06/12S* 2 1193913
17 COVER, MULTICOUPLER* 2 1034541
18 BELT, TEXTILE* 18 1031703
19 GRIP, CABLE W.CERTI ZS.K2.1100.8.F.CS* 1 1031813
20 HANGER, SERVICE LOOP* 1 1031808
21 ANCHOR, SHACKLE* 1 1042576
22 SLEEVE, HOSE PROTECTION* 1 1031814
23 FITTING, MALE STUD STR 12 MM COMPRESSION X G ¼* 2 1028858
24 CABLE, TSI FOR TORKSUB SERVICE LOOP 1 1127250
25 CABLE, POWER INTERFACE W/HAWKE 50M TORKSUB 1.X 1 1032942
26 CABLE, EARTH F/TORKSUB SERVICE LOOP 1 1127251
27 MULTI-COUPLER, MALE 1 1381659
*Items not shown

PARTS LISTS
8.15.3 Service Loop Configuration

PARTS LISTS
Parts list – Service Loop Configuration

1 - 28 SERVICE LOOP, COMPLETE 1 1310055
4 HOSE, HYD PHD 210X 37500 HN13 AOS 08 90 2 1294517
7 GE12SR1/4CF* 8 489665
8 GE16SRA3C* 6 1006977
FITTING, ADAPTER 12 MM TBE X .500 IN BSPT GE 12 S/R 1/2

9 A3C* 2 489667
FITTING, MALE STUD STR 25 MM COMPRESSION X R1/2
10 GE25SR1/2CF* 2 1026781
FITTING, ADAPTER 12 MM TBE X .500 IN NPT GE12 S 1/2NPT
11 A3C* 2 470650
14 PLUG, DUST 3/4 IN PLASTIC 5659-10* 2 807380
15 CAP, DUST .625 INFNPT 5657-10* 2 500591
16 COUPLER, MULTI INDUNORM IN 06/12S* 2 1193913
17 COVER, MULTICOUPLER* 2 1034541
18 BELT, TEXTILE* 18 1031703
19 GRIP, CABLE W.CERTI ZS.K2.1100.8.F.CS* 1 1031813
20 HANGER, SERVICE LOOP* 1 1031808
21 ANCHOR, SHACKLE* 1 1042576
22 SLEEVE, HOSE PROTECTION* 1 1031814
23 FITTING, MALE STUD STR 12 MM COMPRESSION X G ¼* 2 1028858
24 CABLE, TSI FOR TORKSUB SERVICE LOOP 1 1127250
25 CABLE, POWER INTERFACE W/HAWKE 50M TORKSUB 1.X 1 1032942
26 CABLE, EARTH F/TORKSUB SERVICE LOOP 1 1127251
*Items not shown
DO NOT over-torque the couplings. The max. allowed torque is 70 Nm.

Therefore hold-up the GE's when tightening the couplings.
CAUTION

PARTS LISTS
8.15.1 Harting Connector Control Panel - Drillers Remote Panel

PARTS LISTS
Parts list – Harting Connector

1 HOUSING BULKHEAD MOUNTING S 1 1027118
4 CONTACT, MALE PNEUMATIC 4MM 12 5507603
5 METAL COVER S 1 1288146

PARTS LISTS
8.15.2 Harting Connector – Hose Assembly Drillers Remote Panel

PARTS LISTS
Parts list – Harting Connector – Hose Assembly Drillers Remote Panel

1 Housing S 1 1823051
2 Frame, hinged 1 1027117
3 Bushing, connector 4 1040993
4 Contact, male 10 1203487
5 Cover S 1 1310634

PARTS LISTS
8.16 SERVICE TOOLS

8.16.1 Hand Tools Kit TD Compact
1 2

3 4
5 6
7 8

PARTS LISTS
Item Description Qty. Part No.

1-9 HAND TOOLS KIT TD COMPACT, COMPLETE 1 1266759
1 MANOMETER 0 -250 BAR with Minimess connectors 1 1036881
DRIVER/PULLER KIT
2 1 1266750
required for removal and installation of Connex spring pins of bumper plate
RATCHET 1 1042597
KNUCKLE 1 1036879
EXTENSION 1 1042598
SOCKET WRENCH 13 MM 1 1036883
3 SOCKET WRENCH 14 MM 1 1249769
WRENCH, COMBINATION, SPANNER 10 MM 1 1030943
4

WRENCH, DBL END OPEN RING, SPANNER 24X27 1 1266756
5
WRENCH, DBL END OPEN RING, SPANNER 30X32 1 1250022
6 ALLEN KEY SET 1 1034642
PIPE WRENCH
7 1 1042634
required for installation of cartridge valves in hydraulic control panel
EYE BOLT
8 8 1023915
used for removal and installation of slips
TRANSPORT BOX
9 1 1042601
contains all Tools from the General Service Tool Kit

PARTS LISTS
8.16.2 Special Tool Set TorkDrive Compact Internal TS DNV
1 3

4

PARTS LISTS

1-4 SPECIAL TOOL SET FOR TORKDRIVE COMPACT, COMPLETE 1 1290422
1 HYDRAULIC MANUAL PUMP EUROPRESS 1 1036329
2 HOSE ASSEMBLY, EMERGENY PUMP (2 HOSES)* 1 1034621
3 INTERLOCK OVERRIDE ADAPTER 1 1201143
4 SLIP CHANGE TOOL TORKDRIVE COMPACT INTERNAL 2 1280056
* Items not shown


PARTS LISTS
8.16.3 Additional Special Tools
1 2
3 4

5

PARTS LISTS
Parts list – Additional Special Tools

1 SLIP MOUNTING TOOL, 9-5/8 to 10 3/4-inch 1 1184940
2 SLIP MOUNTING TOOL, 11-3/4 to 15-inch 1 1184945
ACCUMULATOR SERVICE TOOL
3 1 1031634
required for nitrogen pressure control and refill of accumulators
TS TEST AND SIMULATION SET
4 1 1032903
TorkSub test and calibration equipment
5 BASE, MOUNTING 1 1326772

PARTS LISTS
8.17 CERTIFICATES
8.17.1 EC-Type Examination Certificate

PARTS LISTS

PARTS LISTS

PARTS LISTS

PARTS LISTS

PARTS LISTS

PARTS LISTS

PARTS LISTS

PARTS LISTS

PARTS LISTS

PARTS LISTS

PARTS LISTS

PARTS LISTS

PARTS LISTS
8.17.2 EC-Declaration of Conformity


PARTS LISTS
8.18 WEAR/SPARE PARTS LIST

8.18.1 Spare Part Kit

1 - 67 SPARE PART KIT, COMPLETE 1 1311004
TorkDrive Compact Internal

1 SEAL KIT, CLAMPING CYLINDER 1 1398036
2 BEARING FOR CLAMPING CYLINDER 1 1023809
3 BRACKET,INDIC.CLAMP. 1 1036993
6 CASTLE NUT M 12 8 DIN 935-1 A2E 1 1194951

9 BRACKET INDIC. CLAMP 1 1031922
10 PIN 12X14 8 1044887
11 SPLIT PIN ISO 1234- 3,2X20 ST A2E 8 1029854
12 PIN, BRACKET MULTICOUPLER. 1 1031932
Bails
13 BOLT30x51 1 5594560
14 BOLT 25x52 1 5594561
15 BOLT 35x116 1 5594563
16 BOLT30X51 1 1194962
17 BOLT 25X52 1 1194972
18 BOLT 35X116 1 1195217
FillUp Tool
19 GREASE NIPPLE 2 0494225
Control Panel Parts

20 PLATE, COVER BACK 1 1230290
21 COVER, TOP 1 1230060
22 LEGEND, NUMBER 3 CAUTION 1 829581
23 TERMINAL, EARTH 1 1033615
24 TAG, BAILS 1 1229368
25 WASHER, 6.4 27 489682
26 WASHER, B8 GMBH 5330625 43 910535
(… continued)

PARTS LISTS

Piping
28 HYDRAULIC MANOMETER 250 bar 3 5331995
29 HYDRAULIC MANOMETER 100 bar 2 5331992
30 SELF SEAL COUPLING 5100-S2-16 1 5300019
31 SELF SEAL COUPLING 5100-S2-20 1 5300020
32 HIGH PRESSURE FILTER ELEMENT 1 5992651
33 CYLINDER 6 5281808
34 PNEUMATICVALVE 6 5282390
37 SILENCER 6 5485272
38 MANOMETER GMM63-160 HFR G1/4HI 1 5503413

39 DUST CAP F. CLAW COUPLING 1 5320078
40 PUSH PULL COUPLING, FEMALE 2 5300650
41 PUSH PULL COUPLING, MALE 1 5993398
42 PUSH PULL COUPLING, FEMALE 1 5484226
43 PUSH PULL COUPLING, MALE 1 5485244
44 PUSH PULL COUPLING 5601-6-6S 1 5300270
45 PUSH PULL COUPLING 5602-6-6S 1 5300271
46 L-CONNECTOR,PUSH-IN 1 5282356
47 CONTACT, MALE PNEUM 12 5507603
48 FITTING, PUSH IN 5 5282431
49 CONNECTOR, STRAIGHT 1 1229375
50 L-PUSH-IN CONNECT. 2 5282415
51 HOSE, MESURING 6 1277926
52 VALVE, PNEUMATIC 1 1277943

53 LEVER; DOUBLE HAN-EASY-LOCK 1 1925111
Hydraulic
54 PUSH BUTTON, RED 1 1193944
55 5/2 WAY VALVE 1 1027823
56 DUST CAP 1 1041483

57 MULTICOUPLER, 10 X, FEMALE, COMPLETE 1 917703
58 DUST CAP, 10 X FEMALE 1 1193942
59 KIT, SAFETY 1 1193935
60 COUPLING, FEMALE 9/16 5 1193908
61 COUPLING, FEMALE 1-1/16 5 1193911
62 CABLE, TURNS COUNTER, EX PROVEN, 50M 1 1037191

PARTS LISTS
63 VR NW 08 HS 1/4 ED ID6,5 2 1028858

PARTS LISTS

65 METAL COVER 1 1288146
66 Housing 1 1823051
67 COVER 1 1310634
8.18.2 Wear Part Kit

1-6 WEAR PART KIT, INCLUDED IN SPARE PART KIT 1 –
FillUp Tool
1 ASSEMBLY, FLOWBACK 1 1181476

2 O-RING -242 NBR 70D 2 0765121
3 SSCR,SKT CUP PT M6 X 1 X 6,18-8 SS 8 1181298
4 O-RING 16X2.65 5 0810173
5 O-RING 133X4 1 1202331

ALERTS AND BULLETINS
 Read all alerts and bulletins that affect the TorkDrive Compact Internal TS DNV.
 Information on access to the Weatherford website for up to date listings of all documents
affecting your equipment is available from your supervisor or Weatherford sales
representative or the intranet.
Avoid injury and death! Do not operate your equipment unless you apply all
the latest documents!
WARNING Always check all available information for your equipment.

Bulletin Description
TB297-04-12 TorkDrive Compact Tool Weatherford New Slip Position Cam
TB298-04-12 TorkDrive Compact Tool Cone Set Design Change
TB285-01-12 TorkDrive Compact Tool WFT Control Panel Upgrade
TB198-06-10 Retainer for Compact ICT Fill-up/Cir Tool (OverDrive)
PA404-06-10 TorkDrive Compact ICT-Parts for 200 Mud Saver (OverDrive)
PA341-12-09 Clamping Pressure
PA226-05-08 Interface of Hands Slips with TorkDrive 500 M ICT
TB048-05-07 TorkDrive 2EW HPU Tong Adapter
APPENDIX Rev.: 11 2012 L1

NOTES
L2 Rev.: 11 2012 APPENDIX

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OPERATING MANUAL

WEATHERFORD OPERATING MANUAL – TERMS AND CONDITIONS OF USE

This manual applies to the following serial numbers

TorkDrive Compact Internal TS DNV

3.4.2 Hydraulic Oil Specification ......................................................... 3-28

7 SERVICE AND MAINTENANCE

TorkDrive Compact Internal TS DNV

Occasionally, WEATHERFORD issues technical bulletins containing updated

 … this device and other material assets of the operating authority

 … the efficient performance of this device.

TorkDrive Compact Internal TS DNV

 … be qualified according to the requirements and authorized by the operat-

 … follow this operating manual thoroughly. It is recommended to the operat-

Safety is not a PROBLEM … it's the ANSWER!

Remember: If you are not part of the SOLUTION,

Operating Manual Rev.: 11 2012 Page 1-1 of 22

1.2 SAFETY INSTRUCTIONS AND HINTS

describes a possibly dangerous situation.

describes a possibly dangerous situation.

describes a possibly harmful situation. Disregard can damage this device or

other material assets in its working range.

1.3 DESIGNATED USE

The WEATHERFORD TorkDrive Compact Internal TS DNV is designed exclusively to securely

The design safety factor is intended purely as a design criterion.

Page 1-2 of 22 Rev.: 11 2012 Operating Manual

The use of non-WEATHERFORD (Remote operated) Single Joint Elevators is prohibited.

TorkDrive Compact Internal TS DNV

If the components of the WEATHERFORD TorkDrive Compact Internal TS

This equipment complies with the Machinery Directive 2006/42/EC.

This equipment is accepted for use in potentially explosive atmospheres

Operating Manual Rev.: 11 2012 Page 1-3 of 22

1.4 SOURCES OF DANGER

Page 1-4 of 22 Rev.: 11 2012 Operating Manual

TorkDrive Compact Internal TS DNV

Operating Manual Rev.: 11 2012 Page 1-5 of 22

1.5 OPERATOR'S POSITION

Tool during operation of the unit.

Fig. 1.1 Operator’s Position, Top View

Page 1-6 of 22 Rev.: 11 2012 Operating Manual

1.6 DANGER ZONES

TorkDrive Compact Internal TS DNV

Damaged or missing warning information or labeling must be replaced im-

Warning Sign No.: 1

Warning Sign No.: 2

Warning Sign No.: 3

Warning Sign No.: 5

Operating Manual Rev.: 11 2012 Page 1-7 of 22

Warning Sign No.: 6

Warning Sign No.: 7

Identification Tag No.: 8

Identification Tag No.: 9

Page 1-8 of 22 Rev.: 11 2012 Operating Manual

1.6.2 Safety Layout

1 6 2 (on each pressure accumulator)

TorkDrive Compact Internal TS DNV

 = Number of danger zone

 = Number of used warning sign according to Section 1.6.1

Operating Manual Rev.: 11 2012 Page 1-9 of 22

1.7 QUALIFICATION OF PERSONNEL