The Filtration Upgrade

for Gas Turbines

www.emw.de
 Up to 90 % of power output decline of gas turbines
is attributable to inadequate filtration of inlet air.
Filter systems – ---------------------------------------------------------------------------------------------------------

what makes the best Pressure Drop

Every kilopascal of inlet air pressure drop into a gas turbine causes a loss in power of roughly

stand out from the rest 1–1.5 %. When evaluating inlet air filters for gas turbines, users must look for more than just low
pressure drop. High filtration efficiency is even more important for upholding power output capacity
over long-term service.

An optimum balance of properties and features.

Efficient Filtration
Outdoor ambient air contains a wide spectrum of suspended particles, most of which are invisible to
the naked eye. These fine components make up the predominant part of the particles entering the
compressor and turbine during operation of gas turbine power stations. They enter as a conse-
quence of inefficient inlet air filtration. The result is fouling. As 70–85% of the power output loss
of gas turbine engines occurs due to compressor fouling, filtering out these extremely fine particles
is of the utmost importance.

EMW® Filter Systems

EMW® offers personalized solutions for highly efficient inlet air filtration in gas turbine engines
worldwide.Whether intended for use in normal locations or near coastlines or sandy deserts, EMW®
filter systems are designed for the specific conditions at the user’s site. Each system supplied is
optimized for the airborne dust particles at the intended site, ensuring efficient filtration which
prevents problems before they arise. EMW® air filters offer users an optimum balance of constantly
high filtration performance and minimum increase in pressure drop over their entire service life.
Their low initial pressure drop is another benefit provided to enthusiastic users worldwide.

Test Dust vs. Actual Outdoor Dust

ASHRAE test dust particles Typical particles in actual ambient air

Comparison of Particle Sizes

The particles found in ambient air have little in common with the test dust grades specified in
commonly used test procedures. Substantial differences in size between the two are easily seen.
Most of the particles in the ambient air we breathe are smaller in diameter than 1 micrometer (μm).
Layout of an Efficient
Filter System
Our Specialists for Perfect Air Filtration.

The Coalescer Unit Liquid droplets in inlet air can contaminate pre-filters The Final Filter Unit EMW® offers a wide selection of high quality and ext-
and final filters, causing increased overall pressure remely efficient air filters which radically reduce com-
drop. The increase is primarily due to wetting and pressor fouling and other harmful processes. EMW®
resultant swelling of particles already captured by the filters provide longest service life and virtually time-
filter elements. This shortens the service lifespan of independent pressure drop due to their optimum de-
the affected air filters. The solution: EMW coalescers
® sign configuration and extremely large filter surfaces.
which efficiently remove water drops from the inlet Their high separation efficiency is maintained over
air stream. Highest filtration their full service life.
efficiency for ultra-fine
particles
■ Prevents droplet contamination in downstream ■ Available in Fine-, ISO- and (H)EPA filter classes

filtration stages ■ Highly efficient filtration performance with mini-

■ Extends service lives of pre-filters and final filters mum increase in pressure drop
■ Reduced drop in power output of gas turbine
Get a step ahead with ■ Lower fuel consumption and CO2 generation
EMW®: Longer service life
due to optimum confi-
guration and extremely
large filter surface!

The Pre-Filter Unit Here is where removal of airborne solid particles be-
gins. The pre-filter unit separates off coarse dust par-
ticles, protecting the downstream filters from exces-
sive solids build-up.

■ High-performance filters designed specifically for

coarse particles
■ Progressively structured medium with high initial

arrestance
■ Effective protection for final filter unit
 Our Filter Systems
Coalescer Unit

Poret® Coalescer Media

Coalescer elements remove entrained droplets from inlet air, preven-
100% washable and reusable for years. ting them from contaminating downstream filters. The physical
mechanisms involved can be illustrated using the simple example of
fog in ambient air. Fog is composed of tiny microscopic water
droplets approximately 10–40 micrometers (μm) in diame-
ter. As these droplets are collected in the coalescer, they
agglomerate and their average size and weight increase. No
longer buoyant in air, these larger droplets are separated off
downwards by gravity. Type CDS-P

Filter media filter foam

EMW® offers two different coalescer media providing efficient
mm 592 x 592 x 48
moisture removal from gas turbine inlet air streams: Dimensions
inch 23.31 x 23.31 x 1.89
Verfiltan®, a melamine-coated glass fibre mat and PORET®,
3400 m3/h
Air flow rate
an open-cell filter foam. PORET® in particular provides (2000 cfm)
impressively long service life. Our CDS coalescer elements
Test aerosol water droplets
enclose PORET® in a frame with cast airtight joint, providing
maximum reliability in demanding applications with highest 65 Pa
Initial pressure drop
(0.26“ wg)
air throughput.
Also available on request in cut-to-size
sections or in replaceable plastic frames.

Droplet Removal Testing of

EMW CDS-P Coalescers

100 %

90%

80%

Fractional efficiency (%)

70%

60%

50%

40%

30%

20%

10%

0%
0,1 1 10 100

Droplet size (μm)

In the commonly encountered droplet size range of >10 μm, No pore clogging, even at high dust contents –
CDS-P coalescers achieve a separation efficiency of 90% – 100%. with PORET® foam media.
Pre-Filter Unit

EMW® Z-LineGT EMW® Pocket Filters

Available in Filter Classes G4 - M5 and the Available in Filter Classes G3 – F7 and the
ISO 16890 filter groups. ISO 16890 filter groups.
The EMW® Z-Line GT pre-filter cell boasts high stability and EMW® pre-filters feature a progressively structured medium designed
durability, and effectively prevents constant filter changing. to efficiently catch large particles in the inlet air stream. A
Accordingly reduction of maintenance work includes the stage continuous foamed-in-place seal prevents lateral flow around the
of pre-filters as well as the following, more efficient operating filter even at high air flow rates. The results: Low initial pressure
filter stages. drop and increased service life of the filtration system.

A robust plastic housing is used instead of a vulnerable

cardboard frame. The progressive filter medium is firmly Type S45 KR-7 N S45 KR-10 NG S45 KR-6 SG

attached thanks to permanent gluing on all four sides. In (EN 779) G4 G4 G4

Filter class
addition to a better adhesion, the spacers fitted in the core, (ISO 16890) ISO Coarse 50% ISO Coarse 55% ISO Coarse 70%

influencing a permanently low pressure difference. Filter mm 500 x 500 x 180 592 x 592 x 190 592 x 592 x 360
Dimensions
medium collapsing or framework parts falling apart are no inch 19.68 x 19.68 x 7.09 23.31 x 23.31 x 7.48 23.31 x 23.31 x 14.17
3400 m3/h 3400 m3/h 3400 m3/h
longer an issue. Air flow rate
(2000 cfm) (2000 cfm) (2000 cfm)
75 Pa 50 Pa 30 Pa
Initial pressure drop
(0.30“ wg) (0.20“ wg) (0.12“ wg)
Type Z-Line GT Z-Line GT Z-Line GT

(EN 779) G4 G4 G4
Filter class
(ISO 16890) ISO Coarse 80% ISO Coarse 80% ISO Coarse 80%
Type GT 50 KR-8 SG GT 60 KR-8 SG
mm 592 x 592 x 48 592 x 592 x 96 592 x 592 x 150
Dimensions
inch 23.31 x 23.31 x 1.89 23.31 x 23.31 x 3.78 23.31 x 23.31 x 5.90 (EN 779) M5 M6
Filter class
3400 m /h
3
3400 m /h
3
3400 m /h
3 (ISO 16890) ISO ePM10 70% ISO ePM10 75%
Air flow rate
(2000 cfm) (2000 cfm) (2000 cfm) mm 592 x 592 x 600 592 x 592 x 600
Dimensions
65 Pa 55 Pa 80 Pa inch 23.31 x 23.31 x 23.62 23.31 x 23.31 x 23.62
Initial pressure drop
(0.26“ wg) (0.22“ wg) (0.32“ wg) 3400 m3/h 3400 m3/h
Air flow rate
(2000 cfm) (2000 cfm)
55 Pa 60 Pa
Initial pressure drop
(0.22“ wg) (0.24“ wg)
For latest updates
please visit us at
www.emw.de
For latest updates
please visit us at
www.emw.de
Are your gas turbines GT Compact Filters
fit for the future? 4

Efficiency and longevity – more important than ever. Ambitious. Flexible. Highly Reliable.
EMW® GT Minipleat compact filters incorporate an impressive
range of features which add up to high filtration efficiency and 1 3
low pressure drop.
5
1. Highly efficient filter media: The filter media are se-
lected as required to ensure efficient removal of the encoun-
tered particulates even at high volume throughputs.
- r epel
er
2. Enormous filter area: Minipleat technology provides

le
t
wa

nt
maximum filter surface area in a compact, space-saving
configuration while still permitting smooth aerodynamic flow.
2
3. Heavy-duty frame: The frame’s material of construction
and design are decisive for realizing ease of installation as well as streamlined flow
for minimum pressure drop. The plastic frames of EMW® GT Minipleat compact filters
are aero-dynamically optimized for flow conditions in gas turbine inlet air filtration.
Simple to install, the compact filters are also fully incinerable, permitting convenient
disposal after use.

4. Leak-proof: If the filter media are not reliably bonded to the frame, leakage can
result, particularly at high air flow rates. These leaks permit free passage of air
particles around the filter. To prevent problems of this nature, EMW® Minipleat filter
media are bonded to the frame by a cast airtight joint. The reliable full-perimeter
bond prevents leakage even at highest flow rates. In addition, all EMW® filters are
available with a continuous foamed-in-place seal located on the air inlet or outlet
side as desired.

5. Superb strength: EMW® GT Minipleat compact filters incorporate a fully

synthetic nonwoven reinforcing mat on the air outlet side. This heavy-duty configu-
ration withstands pressure drops of over 5000 Pa for many filter designs.
Our Filter Systems
Final Filter Unit

Filter F7 and ISO ePM1

EMW® GT Minipleat Compact Filters in Filter Classes F7 – F9
Type MPK 47 - 20 GT MPK 37 - 23 GT MPK 47 - 31 GT
and the ISO 16890 filter groups are equipped with a fully synthetic
nonwoven mat on the outlet side for highest reliability even under (EN 779) F7 F7 F7
Filter class
(ISO 16890) ISO ePM1 55% ISO ePM1 50% ISO ePM1 50%
heavy-duty conditions, withstanding even highest pressure drops e.g.
mm 592 x 592 x 296 592 x 592 x 400 592 x 592 x 400
> 5000 Pa. Dimensions
inch 23.31 x 23.31 x 11.65 23.31 x 23.31 x 15.75 23.31 x 23.31 x 15.75
3400 m3/h (2000 cfm) 3400 m3/h (2000 cfm) 3400 m3/h (2000 cfm)
In addition, EMW® GT Minipleat compact filters feature enormous Air flow rate
4250 m3/h (2500 cfm) 4250 m3/h (2500 cfm) 4250 m3/h (2500 cfm)
surface areas ranging up to 34 m². Filter box versions are available 90 Pa (0.36“ wg) 55 Pa (0.22“ wg) 60 Pa (0.24“ wg)
Initial pressure drop
with surface areas of up to 40 m². These high-quality filter media fulfil 115 Pa (0.46“ wg) 75 Pa (0.30“ wg) 90 Pa (0.36“ wg)

requirements for highest filtration efficiency of inlet air with virtually

constant pressure drop.
Filter F8 and ISO ePM1

Type MPK 48 - 20 GT MPK 38 - 23 GT MPK 48 - 31 GT

High-Quality Glass-Fibre Media in Action
The outstanding particulate retention of EMW® air filters can be seen in the (EN 779) F8 F8 F8
Filter class
(ISO 16890) ISO ePM1 65% ISO ePM1 65% ISO ePM1 70%
SEM photographs shown below. EMW® filter media fulfil highest requirements
mm 592 x 592 x 296 592 x 592 x 400 592 x 592 x 400
for physical strength and filtration efficiency. Dimensions
inch 23.31 x 23.31 x 11.65 23.31 x 23.31 x 15.75 23.31 x 23.31 x 15.75
3400 m3/h (2000 cfm) 3400 m3/h (2000 cfm) 3400 m3/h (2000 cfm)
Air flow rate
4250 m /h (2500 cfm)
3
4250 m /h (2500 cfm)
3
4250 m3/h (2500 cfm)
100 Pa (0.40“ wg) 90 Pa (0.36“ wg) 65 Pa (0.26“ wg)
Initial pressure drop
135 Pa (0.54“ wg) 125 Pa (0.50“ wg) 90 Pa (0.36“ wg)

Filter F9 and ISO ePM1

Type MPK 49 - 20 GT MPK 39 - 23 GT MPK 49 - 31 GT

(EN 779) F9 F9 F9
Filter class
(ISO 16890) ISO ePM1 80% ISO ePM1 85% ISO ePM1 80%
mm 592 x 592 x 296 592 x 592 x 400 592 x 592 x 400
Dimensions
inch 23.31 x 23.31 x 11.65 23.31 x 23.31 x 15.75 23.31 x 23.31 x 15.75
3400 m3/h (2000 cfm) 3400 m3/h (2000 cfm) 3400 m3/h (2000 cfm)
Air flow rate
4250 m3/h (2500 cfm) 4250 m3/h (2500 cfm) 4250 m3/h (2500 cfm)
105 Pa (0.42“ wg) 80 Pa (0.32“ wg) 65 Pa (0.26“ wg)
Initial pressure drop
155 Pa (0.62“ wg) 115 Pa (0.46“ wg) 100 Pa (0.40“ wg)

Filter Media Comparison

Picture on the left shows a medium in F9, whereas the picture on the right shows a medium in
H13 with a much denser fibre structure.
For latest updates
please visit us at
www.emw.de
(H)EPA – Abrasion, fouling Recommended by leading gas turbine
For latest updates
please visit us at

The Next Level

manufacturers: (H)EPA air filters
and corrosion
www.emw.de

are preventable.
----------------------------
EPA E10
A new trend is emerging in the sector of gas turbine inlet air filtration. Type MPK 410 MPK 410 MPK 410 MPK 410
Ever more frequently, highest-efficiency (H)EPA filters are selected as 28 GT 31 GT 32 GT 38 GT

the solution of choice for optimum protection of gas turbines. Filter class (EN 1822) E10 E10 E10 E10

mm 592 x 592 x 298 592 x 592 x 400 595 x 595 x 400 592 x 592 x 400
Dimensions
A leader in (H)EPA technologies for many years, EMW ®
offers com- inch 23.31 x 23.31 x 11.73 23.31 x 23.31 x 15.75 23.43 x 23.43 x 15.75 23.31 x 23.31 x 15.75

prehensive product solutions to keep your gas turbine plant at the 3400 m3/h 3400 m3/h 3400 m3/h 3400 m3/h
Air flow rate
(2000 cfm) (2000 cfm) (2000 cfm) (2000 cfm)
cutting edge.
150 Pa 120 Pa 120 Pa 125 Pa
Initial pressure drop
(0.60“ wg) (0.48“ wg) (0.48“ wg) (0.50“ wg)
EMW® (H)EPA Filter E12
Fractional efficiency
≥ 85 % ≥ 85 % ≥ 85 % ≥ 85 %
Retrofitting with filter class EPA-12 (old designation HEPA 12) EMW® at MPPS*
air filters dramatically reduced fouling.
EPA E11

Type MPK 411 MPK 411 MPK 411 MPK 411

28 GT 31 GT 32 GT 38 GT

Filter class (EN 1822) E11 E11 E11 E11

mm 592 x 592 x 298 592 x 592 x 400 595 x 595 x 400 592 x 592 x 400
Dimensions
inch 23.31 x 23.31 x 11.73 23.31 x 23.31 x 15.75 23.43 x 23.43 x 15.75 23.31 x 23.31 x 15.75
3400 m3/h 3400 m3/h 3400 m3/h 3400 m3/h
Air flow rate
(2000 cfm) (2000 cfm) (2000 cfm) (2000 cfm)
185 Pa 155 Pa 125 Pa 150 Pa
Initial pressure drop
(0.74“ wg) (0.62“ wg) (0.50“ wg) (0.60“ wg)
Fractional efficiency
≥ 95 % ≥ 95 % ≥ 95 % ≥ 95 %
at MPPS*

EPA E12

Type MPK 412 MPK 412 MPK 412 MPK 412

28 GT 31 GT 32 GT 38 GT

Filter class (EN 1822) E12 E12 E12 E12

mm 592 x 592 x 298 592 x 592 x 400 595 x 595 x 400 592 x 592 x 400
Compressor Fouling reduces energy efficiency of gas turbine EMW® - MPK GT in E12 Dimensions
inch 23.31 x 23.31 x 11.73 23.31 x 23.31 x 15.75 23.43 x 23.43 x 15.75 23.31 x 23.31 x 15.75
engines, increases fuel consumption and CO2 emissions. (H)EPA class air filters effectively prevent compressor fouling.
The unit shown above, protected by E12 class EMW® (H)EPA 3400 m3/h 3400 m3/h 3400 m3/h 3400 m3/h
Air flow rate
filters, was operated over 48,000 hours without need for (2000 cfm) (2000 cfm) (2000 cfm) (2000 cfm)
online or offline compressor washing.
280 Pa 230 Pa 190 Pa 220 Pa
Initial pressure drop
(1.12“ wg) (0.92“ wg) (0.76“ wg) (0.88“ wg)
Fractional efficiency
≥ 99.5 % ≥ 99.5 % ≥ 99.5 % ≥ 99.5 %
at MPPS*
For Case Studies
please visit us at
* Most Penetrating Particle Size
www.emw.de
 Photo: Ron_Thomas | istockphoto
Are you interested in upgrading
the power output of your gas turbine engines?

If so, we should talk. Our team of experts are at your disposal to

provide knowledgeable advice and assistance.

www.emw.de
Werner-von-Siemens-Str. 9 Tel.: +49 (0) 6432 91810 [email protected]
65582 Diez • Germany Fax: +49 (0) 6432 918181 www.emw.de