Pdf-Lng-Terminal-Fasilitas Facilities - Compress
Pdf-Lng-Terminal-Fasilitas Facilities - Compress
Pdf-Lng-Terminal-Fasilitas Facilities - Compress
2.4
2.4 Descripti on of Facili
Facili ties
The facility will be designed for LNG transfers, storage and reloading onto LNG carriers
(LNGC), for transshipment to market destinations. The Project will consist of a tank farm
of eight LNG storage tanks, interconnecting flow lines, re-liquefaction equipment,
vaporization and power generation, support facilities, a waste water handling system, a
fire protection system, three LNGC berths and a tug basin. The facility will also be
designed to allow ship-to-ship transfer of LNG. The facilities will include onshore and
pier fire fighting capability and onsite spill containment and clean-up equipment.
Figure 2.1 Liquefied Natural Gas Transshipment and Storage Terminal Schematic
Cryogenic blowers
Boil-off gas (BOG) compressors
Fuel gas system which includes LNG pumps and vaporizers
Nitrogen re-liquefaction system for LNG BOG
Seawater pumps
Cooling water pumps
Fire suppression system
Gas turbine power plant
Various plant support auxiliary systems, including waste
waste water handling system
system
Various safety systems including fire,
fire, gas and low temperature detection
The Project will consist of eight LNG storage tanks with impoundments, a re-liquefaction
process area, three piers for the LNGCs, a power generation area to serve the facility
and various ancillary buildings as required to support
support the facility. The facility is designed
to provide LNG transshipment from one LNGC to another
an other as well as provide on-site
storage and re-liquefaction capacity for the BOG. The facility will accommodate
accommodate LNGC’s
up to 265 000 m³ in capacity. All pier’s will be able to support side-by-side docking of
two LNGCs.
A plan view of the LNG facility layout is presented in Figure 2.12 (below). (Need to
provide drawing of Grassy Point LNG Facility)
2.4.2
2.4.2 LNG and Natural Gas
Gas Characteristic s
LNG and natural gas are clear and odorless compounds. Both are a gas at room
temperature, but, of course, LNG is processed as a cryogenic liquid. While natural gas
supplied by utilities is normally odorized by adding mercaptan, LNG and natural gas
associated with an LNG ship and an LNG terminal is not odorized except in some cases
fuel gas may be odorized. Therefore, sense of smell cannot be depended upon to
detect leaks. Operations personnel will have portable leak detectors
detectors and fixed-point leak
detectors to use for monitoring the process.
Natural gas contains mostly methane (CH4), but also contains many impurities when it is
first received from its source. These impurities (impurities from an LNG standpoint)
include ethane, propane, butane, pentane, hexane plus, nitrogen, water, sulfur
compounds, nitrogen, carbon
carbon dioxide, and trace amounts of others.
others. At ambient
temperature and low pressure, these impurities do not significantly affect natural gas
handling. However, at elevated pressure somesome impurities such as water wwill
ill begin to
condense and will form hydrate that
that may plug equipment. Further, as natural gas is
cooled to cryogenic temperature, water and carbon dioxide will freeze and plug
equipment. Therefore, one of the most important
important steps in the LNG product chain is the
purification step before liquefaction. To be processable LNG musmustt be primarily methane
(C1). Small amounts
amounts of hydrocarbons (C2 - C6) and nitrogen are acceptable, but water,
carbon dioxide, and sulfur compounds mustmust be near or completely absent. Natural gas
composition varies around the world. Therefore, LNG from different areas tends to have
differing compositions. The following table lists representativ
representativee LNG compositions.
Natural gas is purified and converted to LNG so that this energy source can be shipped
economically. LNG occupies 1/600th the volume of its its source gas. Unlike heavier
hydrocarbons, methane cannot simply be liquefied by increasing its storage pressure.
Methane first must be cooled below its critical temperature before it can be liquefied at
any pressure. Generally, LNG is handled at approximately
approximately atmospheric pressure. This
low pressure dictates that the LNG temperature is about -259°F (-161°C). LNG weighs
42-47% (42-47 kg/m3) of an equal volume of water (1000 kg/m3). Cold LNG vapor, or
natural gas, is heavier than air (specific
(specific gravity 1.52) and therefore, will sink. However,
once LNG vapor has heated to about -100°C it becomes lighter than air and will rise.
LNG vapor’s
occur. flammability
LNG liquid itself is range in air is 5-15%. Outside this range, ignition will not
non-flammable.
The properties of LNG and the fact that it is stored at low pressure make a pressure-
related tank rupture/explosion very improbable. Instead, an LNG leak from a low-
pressure source, such as a large LNG storage tank, may form a boiling pool on the
ground (usually inside a spill containment
containment area). LNG vapor liberated from the pool will will
dissipate into the atmosphere as it warms. There will be a flammable zone in the vapor vapor
cloud where the vapor composition is 5-15%. If ignition occurs, the vapor above the pool
will burn, but not the liquid. This can make for a s significant
ignificant localized fire, but, because
LNG liquid will not burn, the fire will not enter a liquid-filled tank space nor will fire
propagate into an oxygen-deficient
oxygen-deficient vapor space. Thermal radiation exclusion zones and
impoundment areas are sized to minimize or eliminate the impact of a fire on adjacent
property.
2.4.3
2.4.3 Design Standards and Acti viti es
2.4.3.1 Standards
Where applicable, the design and construction of the LNG facility shall be in compliance
with the following standards, codes and design guides.
2.4.3
2.4.3.2
.2 Hazard
Hazard and Operabili
Operabili ty Analysi s
CSA Z276-01, the Canadian Labour Code(s), Provincial Labour Code(s), and good
engineering/operating practice require procedures to be established and measures to be
taken to help ensure an LNG facility is designed, constructed, and operated in a way that
keeps the public, the environment, and the on-site workers safe. One element of a safe safe
design is the team-based process hazards
hazards analysis (PHA). The HAZOP (hazards and
operability) analysis is a generally accepted design analysis technique in industry that is
applicable to large LNG projects. During the FEED stage, as sufficient design
Process Flow Diagram (PFD) (PFD) that will show flow rates,
rates, temperatures,
temperatures, pressures,
pressures,
inventories, and key process equipment and piping
Process and Instrumentation Diagrams (P&ID’s)
Plant Layout that
that indicates locations of buildings, roads, process equipment,
property lines, marine facilities, major piping, sensitive environmental areas
a reas (if
any), and thermal radiation and vapour exclusion zones that were determined per
CSA Z276-01 guidelines
LNG properties and potential hazards (as well as information about any other other
relevant compounds)
Relevant guidance documents, such as CSA Z276-01 and API 752, that relate to
facility siting and layout as well as a checklist(s) to facilitate an analysis of the
facility’s layout
Written process, facility, and safety systems description
Brief training in the PHA
PHA methodology for for most team members
members (the facilitator will
be formally/thoroughly trained)
Team members that include engineering, operating, maintenance,
instrumentation, and control personnel with experience in the process
A means
A trained,toindependent facilitator
document the team’s review and findings
A list
list of previous incidents
incidents related to the type of facility/process
facility/process being constructed
constructed
Guidance on risk ranking methodology
HAZOP is a structured design analysis method that involves dividing the process into
small units called “nodes”, describing the intended operation of each node, and
determining the possibility and severity of consequences for deviations in each node’s
operation. For example, for a pumping/piping system,
system, a common possible deviat
deviation
ion is
“no flow”. When considering this deviation, the team will evaluate the causes,
consequences, and safeguards associated with an unintended interruption
i nterruption in the normal
flow through the node. If the team deems the present design and procedures adequate
to safely accommodate the deviation, they will simply document their discussion/finding
and move to the next deviation or node. However, if the team thinks
thinks an improvement in
the design is warranted or possible, they may make recommendations for design
changes or request further investigation
investigation into possible design changes. The HAZOP
team’s objective is to identify possible design deficiencies or oversights, but not
necessarily to solve design problems that may be outside their expertise or time
allotment. Therefore, management, after due studystudy and consideration of each team
recommendation, may implement the recommendation, implement an alternative, or
choose not to implement any changes regarding a particular recommendation.
Management will document their response to each team recommendation as part of the
HAZOP follow-up process.
2.4.3.2 Seismicity
The LNG Transshipment Facility will be designed in accordance with the seismicity
requirements of the NBCC and CSA Z276-01 codes.
2.4.6
2.4.6 Pier and Transfer Facil
Facil ities
The LNG facility will be constructed with three piers that will be outfitted with applicable
LNG transfer equipment. The transfer platforms for each pier
p ier will be interconnected to
shore via an elevated access trestle. The exact configuration of the piers is currently
under design review.
Only LNG product will be transferred between vessels or to and from the land based
LNG storage tanks.
2.4.6.1 Pier
Each pier will be capable of berthing a 140,000 m3 and 265,000 m3 LNG vessel. The
construction of the three berths will be phased in over the duration of the Project.
Each pier will be similar in construction and will consist of a service platform, mooring
dolphins, berthing dolphins, access trestle connecting the loading platform to shore and
walkways connecting the mooring and berthing dolphins.
dolp hins.
The three piers will include facilities for the receiving, unloading and loading of LNG
product from LNG carriers. The piers will have safety design features including quick
disconnect transfer arms and quick release mooring hooks.
Each pier will be constructed with the following structures and features:
Each pier will have two berthing dolphins, which are designed to absorb the berthing
forces of the LNG carriers. The berthing dolphins will be equipped with energy absorbing
fenders.
Sub-Structure
The sub-structure support for the service platform, dolphins and access trestle will be
steel-pipe-piles which are driven into the bedrock
bedrock and grouted to the pile caps. An
optional structural configuration would utilize pre-fabricated steel jackets. The final
selection of the structural system will be determined upon completion of the geotechnical
surveys, engineering design and costing exercises.
All piling will consist of steel pipes which are driven/drilled into the
the bedrock. Piles under
tension loads will have to be fixed to the seabed by grouting anchors into the pile
annulus and drilling and grouting the anchors into the
the bedrock. All drill cuttings will be
returned to the drilling barge and discharged onshore in accordance with regulatory
requirements.
Superstructure
The superstructure of each of the marine structures will consist of a combination of pre-
cast concrete elements combined
combined with in-situ concrete. Concrete bases will be provided
for mechanical equipment. Handrails and bull rails will provide protection along the
perimeter of the service platform, mooring dolphins and berthing dolphins.
Service Platform
Each service platform will be equipped with four loading arms. Three arms will be
dedicated for LNG flow and one for vapour return. The service platform will be
accessible for vehicle traffic and will be equipped with:
a control station
pipe racks
mooring hooks to handle the vessel spring lines
cranes
lighting and electrical distribution systems
navigational aids
cathodic protection
communications equipment
fire detection and fire fighting equipment
gas detection systems
Ac ces s tr est le
Steel truss walkways will link the service platform, berthing dolphins and mooring
dolphins. The walkways will also carry the cable trays for electrical conduits for power,
navigation aids and piping for LNG product.
Tugboat Berth
A dedicated tug berth will be provided for the mooring of four tugs. Typical services
such as fuel and water will be provided at this berth.
2.4.6.2
2.4.6.2 LNG Transf er Arm s
LNG transfer arms, used for both loading and unloading LNG carriers, will be installed at
each of the three piers associated
associated with this project. LNG carriers ranging in capacity
from 140,000 m to 265,000 m3 are included in the design basis for the pier and loading
3
arms. Each berth will have four 500 mmmm (20”) LNG transfer arms (one vapour, three
liquid). The piping system and pumps
pumps will be designed for a maximum ttransfer
ransfer rate of
3
15,000 m per hour and such that LNG can be transferred from onshore tanks to ships,
from ships to onshore tanks,
tanks, or from ship to ship. Typical transfer arms are displayed as
connected in Figure 2.4.6.2-1.
Safety and operability of the transfer arm connection process and pier facilities will be
enhanced
(PERC’s), by quickdetection
hazard connect/disconnect
instruments,couplers,
emergencypowered emergency
and automatic release systems,
shutdown couplings
remote monitoring devices, increased personnel attendance during LNG transfers, and
fire extinguishing equipment. Figure 2.4.6.2-2 and 2.4.6.2-3 show a PERC design and
quick connect/disconnect coupler. The PERC’s are used for for emergency quick
disconnect of the
the ship-to-shore piping connections. The quick connect/disconnect
connect/disconnect
couplers are used to align and connect the unloading arm flange and the ship’s flange
during hook-up. The quick connect/disconnect couplers will enhance efficiency
e fficiency and
worker safety during the ship-to-shore connection process.
2.4.7
2.4.7 LNG Stor age Facili ti es
Storage facilities include LNG storage tanks and their associated containment systems,
which are explained in the following sections.
The tanks will be insulated with perlite in the annular space between the walls, cellular
foam glass blocks on the
the bottom and fiberglass blanket on the suspended deck. The
tank and insulation systems will be designed to limit the heat leak such that the
maximum boil-off gas generated from the tank will be 0.05% of the tank’s volume. The
inner tank will contain LNG and will operate at cryogenic temperature. The outer wall
will contain the vapor and will fully enclose the insulation and inner tank. This is the
most common LNG tank type in North America. The tanks will be designed,
constructed, and tested per CSA Z276 and API 620.
The LNG tanks will be equipped with level devices, pressure/vacuum relieving devices,
pressure make-up system, remote monitoring capability, overfill prevention interlocks,
pressure and temperature indication, and LNG density
d ensity profiling capability to detect
stratification. The piping systems will be designed so that LNG can be re-circulated
re-circulated or
loaded from both the top and bottom to help prevent stratification. Fire/leak detection
and fire extinguishing equipment will be sited throughout the tank area to detect and
mitigate leaks and fires. There will be no below-liquid-level tank penetrations. This is
possible due to the incorporation of submersible LNG “in-tank” LNG pumps that will be
installed inside the inner tanks and discharge
discharge through the top of the tanks. Eliminating
below-liquid-level penetrations reduces the likelihood of LNG leaks.
As with any LNG storage or handling operation, boil-off gas willwill be generated by heat
input to the LNG from the environment and from processing operations
operations.. The boil-off gas
will be controlled by the use of boil-off compressors that will pull the vapors from the
LNG storage tanks and send the vapors to the fuel gas system, back to the tanker, or to
the re-liquefaction units. For upset conditions, there will be a heated vent gas system
which will be tied to all LNG storage tanks and will vent to atmosphere at a safe location.
Secondary containment for each LNG storage tank will be provided by an independent
bund wall impoundment system designed
designed as per CSA Z276-01, section
section 4.2.2. The
impoundments will be designed to hold the full contents of each LNG tank plus a 10%
allowance for precipitation accumulation. Some equipment may be sited inside
i nside an LNG
tank’s impoundment area. The holding volume of the impoundment will be designed to
account for any volume lost to equipment foundations.
The impoundments will be designed per the seismic criteria contained in CSA Z276-01
and will, therefore, maintain their structural integrity and spill containment capability for
the safe shutdown earthquake (SSE).
The re-liquefaction facilities will include the refrigerant and liquefaction system and boil-
off gas/vapor handling system.
2.4.8.1 Re-liquefaction
Most LNG terminals conventionally have offloading and re-gasification of LNG flowing
into a natural gas pipeline to a local market.
market. Grassy Point is a transshipment
transshipment and
storage terminal and, as such, does not have an outlet for the boil-off gas/vapors (BOG).
BOG can be partially used for fuel gas for local power generation needs but will require
facilities to re-liquefy much of the BOG and return it as LNG to the storage tanks.
Since the Grassy Point location does not have a natural gas pipeline to provide an outlet
for the boil-off gas/vapors, a re-liquefaction system will be installed to re-liquefy the boil-
off and return the LNG to the
the storage tanks. There will be four re-liquefaction trains
installed for this process.
Each re-liquefaction train will consist of a nitrogen refrigerant system, which will include
compression and expanders. Each train will have a cold box where heat is exchanged
between the boil-off gas and refrigerant, cooling the boil-off gas to a point it condenses
into a liquid (LNG). The refrigerant system will also include one to two nitrogen
generation units.
Each cold box will have containment underneath and any LNG spill would be contained.
There will be a containment trench sloped from each cold box to a process
impoundment area.
Prior to entering the cold box, boil-off gas/vapors will be compressed to approximately
750 psig through the boil-off gas compressors.
compressors. The pressure of the LNG flowing
flowing from
the cold box will then be reduced and sent to the LNG transfer headers to the LNG
tankers and storage tanks. See schematic of re-liquefaction
re-liquefaction system in Figure 2.4.8.1-1
below.
The re-liquefaction system and boil-off gas compressors will require cooling.
cooling. A closed
loop water/glycol system utilizing propylene glycol will be used to provide cooling to
inter-stage and after-stage heat exchangers.
exchangers. This system will comprise
comprise of pumps,
interstage and after-stage heat exchangers, expansion/surge tank and seawater heat
exchanger(s). A seawater once-through cooling system
system will be utilized to rem
remove
ove heat
During tanker transfer, boil-off gas is created in greater quantities. These vapors are
generated by heat in-leak from the environment, heat from mechanical input, and
displacement when filling a ship or storage
storage tank. The storage tanks or ship being
emptied requires vapor to be returned to fill the void from the liquid being transferred.
Cryogenic Blowers
Cryogenic blowers will be installed to move displacement vapors back to the ship when
unloading LNG. The ships will have blowers onboard ttoo move vapors back to the
storage tanks. These blowers will increase the pressure
pressure to approximately 10 to 18 psig.
Both cryogenic and non-cryogenic compressors will be installed to increase the boil-off
gas/vapor pressure to approximately 750 psig.
psig. The boil-off gas discharge ffrom
rom these
compressors will then flow into the fuel gas system or to the re-liquefaction system.
Vent
Vent Ga
Gas
s Sys tem
During these periods, the boil-of gas will enter the vent gas system and go through a
heat exchanger which will transfer heat from the heated water/glycol to the boil-off gas.
The boil-off gas will then be vented
vented through the vent stack tto o the atmosphere. This
heating process is intended to warm the th e vapors to a temperature such that the vapors
will be lighter than air which will rise into the atmosphere.
The water/glycol system will include two hot water heaters, pumps, expansion/surge
tank and plate-fin heat exchanger. The system will utilize propy
propylene
lene glycol and will be
common with the water/glycol
water/glycol system required for the fuel gas systems as well. A third
hot water heater will be installed for the fuel gas system as well as additional pumps.
Fuel Gas
Gas Sys tem
The fuel gas system will provide fuel for the hot water/glycol heaters and the power
generation equipment. During idle periods and periods when LNG is being transferred,
boil-off gas vapors will supply all of the fuel gas requirements. However, prior to LNG
transfer operations, the re-liquefaction process will be started for cool dow
down.
n. During this
period, the amount of boil-off gas vapors will not be enough for power generation.
Therefore two shell and tube LNG vaporizers and pumps will be installed to supplement
the fuel gas system during these
these periods. Once LNG transfer begins, the boil-off gas
generated will be more than enough to supply the fuel for power generation and the LNG
vaporizers and associated pumps will will shut down. A heated water/glycol loop will provide
provide
the heat for LNG vaporization.
2.4.9
2.4.9 Fire Preventi
Preventi on, Contro l and Prevention
Fuel, oxygen, heat and an ignition source must be present for a fire hazard to exist.
Eliminating any one of these four factors
factors can control fire hazards. Correcting leaks,
controlling venting and preventing spills of LNG can reduce or eliminate the fuel.
Purging vessels and piping with an inert gas prior to the introduction of LNG or natural
gas vapour will reduce the oxygen concentration
concentration to below the explosive range. Proper
location and control of equipment and traffic
traffic can control ignition sources. It should be
noted that although methane or natural gas has a relatively high ignition temperature
(above 538C), it requires very little energy to ignite a combustible natural gas mixture.
A potential cause of fire in a LNG facility can be due to escaping gas. This may be due
to leaks, upset conditions resulting in a pressure safety valve (PSV) discharge, spills or
improper storage of flammable materials. Leaks and spills will be predominantly in
areas where flammable equipment handling flammable m material
aterial is located. The source
starting the fire could be due to static electricity, lightning, or sparks.
2.4.9
2.4.9.1
.1 Dry Chemical
Chemical Fire Exting uish ing System at
at each
each LNG Storage Tank
2.4.9
2.4.9.2
.2 Dry Chemical Fire Exting uish ing Syst
Syst ems for Each
Each Pier
Pier
Dry chemical
chemical skid packages shall be located on each 30 meter by 30-meter pier
service platform.
2.4.9
2.4.9.3
.3 High Expans ion Foam System f or ea
each
ch LNG Storage Tank
Tank Secondary
Impoundment Area
2.4.9
2.4.9.4
.4 High Expansi
Expansi on Foam
Foam System for the Process Impoundm ent Area
An impoundment
impoundment area shall be provided at the process
process area to collect
collect and
contain an inadvertent LNG spill.
The process impoundment shall be of of c
concrete
oncrete construction to match the
impoundments at the LNG storage tanks.
The anticipated
anticipated initial size of the process impoundment area shall be 10 meters
by 10 meters by 6 meters deep.
The process impoundment area shall be protected
protected with a high
high expansion
expansion foam
foam
system.
The preliminary required high expansion foam generator capacity
capacity shall be 3.04
3.04
cubic meters per second.
The preliminary initial high expansion foam
foam generator selection
selection for this particular
application shall have a foam capacity of 5.96 cubic meters per second at a
residual water pressure of 344 kPa and a seawater flow of 11.37 liters per
second.
The design and layout of the high expansion foam system for the process
impoundment area shall be identical to that described above for the LNG storage
tank secondary impoundment areas.
2.4.9
2.4.9.5
.5 High Expansi
Expansi on Foam
Foam System for the Pier Impoun dment Area
An impoundment
impoundment area shall be provided at the pier to collect
collect and contain an
inadvertent LNG spill.
The pier impoundment shall be of concrete construction to match the
impoundments at the LNG storage tanks.
The anticipated
anticipated initial size of the pier impoundment
impoundment area shall be 9 meters
meters by 7
meters by 5 meters deep.
The pier impoundment
impoundment area shall be protected with a high expansion foam
system.
The preliminary required high expansion foam generator capacity shall be 2.6
cubic meters per second.
The preliminary initial high expansion foamfoam generator selection
selection for this particular
application shall have a foam capacity of 1.51 cubic meters per second at a
residual water pressure of 516 kPa and a seawater flow of 2.6 liters per second.
There shall be two (2) such generators required to service the pier impoundment
area.
The design and layout of the high expansion foam system for the pier
impoundment area shall be identical to that described above for the LNG storage
tank secondary impoundment areas.
2.4.9.6
2.4.9.6 Water Based Pier Fire Protecti
Prot ecti on
All areas on each pier are to be capable of being covered with at least two two water
streams.
Two hydrants
hydrants shall be provided on each pier service
service platform,
platform, one at either end
of the 30-meter by 30-meter platform.
Hydrants shall be complete
complete with NPS 1-1/2 and 2-1/2 hosehose connections.
connections.
Hydrants shall be located within hose houses.
Hydrants shall be provided with NPS 2-1/2 by NPS 1-1/2 reducer connections
and 30 meters of NPS 1-1/2 hose,ho se, rack mounted and physically connected to the
hydrant.
The hose houses shallshall also be outfitted with 30 meters of NPS 2-1/2 hoses and
an assortment of nozzles, spanners, etc.
Tower mounted
mounted monitors shall be provided at either end of each each 30 meter by 30
meter service platform. Tower mounting shall enable the monitors to remain
effective in fighting fires on the deck of each vessel as the vessel rises in the
water
remotelyduring product
operated off loading.
using a controlThe
unitmonitors shallarrangement.
and joystick be electricallyEach
actuated and
monitor
shall have a 165-degree sweep (rotation) side to side and a vertical movement of
+90 degrees and –60 degrees. Each monitor shall be provided complete with an
integral nozzle. Each monitor shall be sized to provide a range of jet of 76.2
meters with an incoming water pressure of 902 kPa and a water flow of 5700
liters per minute.
Water supply
supply to the each
each pier must have the capability of supplying
supplying all hydrants
and monitors, which service the pier simultaneously in addition to an allowance
of 3790 liter per minute. This will mean a pier preliminary design seawater fire
flow of 18,950 liters per minute.
A residual
residual pressure of 516
516 kPa is required at the hydraulically most
most remote
remote
hydrant on each respective pier from the seawater fire pump with at least two
devices (both monitors) in simultaneous operation at that particular pier.
A hydrant
hydrant with NPS 2-1/2 hose connections shall be provided at each pier to
shore connection. This hydrant shall have an international connection size so
that hoses from the ship can connect to this hydrant and draft from the yard
main.
2.4.9.7
2.4.9.7 Yard Main System
Syst em
2.4.9
2.4.9.8
.8 Sprink ler Systems
Sprinkler systems
systems shall be designed in accordance with NFPA-13
NFPA-13 for the various
buildings throughout the site.
Sprinkler systems shall be either dry, single interlock
interlock pre-action, double interlock
pre-action or deluge depending upon the application.
All above
above ground sprinkler piping shall be steel, ASTM A53, Grade
Grade B, schedule
40.
Threaded piping shall be schedule 30 over NPS 8.
Threaded piping NPS 8 and below shall be schedule 40.
Roll-grooved piping shall be schedule 10 up to NPS 5, 3.4 mm wall thickness for
NPS 6, 4.78 mm wall thickness for NPS 8 and NPS 10, and 8.38 mm wall
thickness for NPS 12 piping.
All sprinkler systems shall be hydraulically calculated.
Total combined iside/outside hose allowance
allowance shall
shall be added to the sprinkler
sprinkler
water demand for each building in order to determine the required water flow
required to service the sprinkler system in each respective building.
Design areas for the sprinkler systems
systems shall be adjusted upward
upward by 30% to
account for the fact that the sprinkler systems are to be dry.
The design water flow density shall depend upon the hazard
hazard classification
classification for
each particular application.
Rack storage higher then
then 3.65 meters shall require in-rack sprinklers or
adjustment of the design density of the ceiling mounted sprinklers to account for
the rack storage.
An assessment
assessment of the rack storage shall
shall have to be made on a building-by-
building basis in order to properly determine the design criteria for the sprinkler
system for each particular application.
Minimum design pressure at each sprinkler
sprinkler head shall
shall be 48.2 kPa.
2.4.9.9
2.4.9.9 Standp ipe and Hose Syst ems
be either Class 1 (NPS 2-1/2 hose connections only); class 2 (NPS 1-1/2 hose
connections only); or Class 3 (NPS 1-1/2 and NPS 2-1/2 hose connections).
Each NPS
NPS 1-1/2 hose connection shall be provided with a rack and 30 meters of
NPS 1-1/2 hose.
NPS 2-1/2 connections
connections shall be provided
provided with a tthreaded
hreaded end cap only.
only.
NPS 2-1/2 hose connections shall be installed in exit stairwells
stairwells at intermediate
landings where applicable.
NPS 1-1/2 hose stations, when required, shall be spaced throughout the
protected building at a maximum spacing of 39.6 meters.
Buildings protected throughout with sprinkler systems shall be permitted
permitted to have
have
the NPS 1-1/2 hose station installation requirement wavered in accordance with
NFPA-13 and NFPA-14 unless required by another code or standard.
Hose connections shall be mount
mounteded between
between 1 and 1.5
1.5 meters
meters above thethe
finished floor.
The minimum size of any standpipe shall be NPS 4.
Separate standpipes shall be provided for each exit stair in buildings requiring
NPS 2-1/2 hose connections for fire fighter usage.
Fire department connections for standpipe and hose systems
systems shall be installed
installed
within 45 meters of a hydrant.
Standpipe and hose systems shall be hydraulically calculated.
Class 1 and Class 3 standpipe
standpipe and hose systems shall be hydraulically
calculated to provide each of the two top most hose connections on the
hydraulically most remote standpipe with a water flow of 15.79 liters per second.
In addition a flow of 15.79 liters per second shall be added for each successive
standpipe back to the entrance to the building to a total flow of 78.95 liters per
second or 63.2 liters per second for a building, which is sprinklered throughout.
For horizontal Class 1 and Class 3 standpipe systems
systems the hydraulic calculation
outlined above shall be extended to three (3) hose connections and a total of
47.4 liters per second per horizontal standpipe.
Class 2 standpipe
standpipe and hose systems shall be hydraulically calculated to provide
6.3 liters per second at the top most hose station on the hydraulically most
remote standpipe. No additional flow is required to be added neither for
additional hose stations on the most remote standpipe nor for additional
standpipes.
2.4.9
2.4.9.10
.10 Clean
Clean Agent Fire Suppress ion Syst ems
between 4 tosystem
Preliminary 6%. selection shall be Ansul Sapphire clean agent fire
suppression system utilizing Novec 1230 as the fire suppression agent.
The fire suppression agent is a clear, odorless, colorless liquid that is super-
super-
pressurized with nitrogen and stored in high-pressure cylinders.
The high-pressure liquid vaporizes into a gas upon discharge.
The system
system shall
shall be capable of both automatic
automatic and manual activation.
activation. Automatic
Automatic
activation shall be electric.
The system
system shall
shall include a fire alarm panel, which shall be interfaced with field-
field-
mounted devices to enable automatic activation of the system.
Preliminary system
system sizing
sizing for the various systems that will be required at the site
is not possible given that the areas to be protected have not been clearly
identified nor has the sizes of these spaces.
2.4.9
2.4.9.11
.11 Fir e Exting uish ers
2.4.9
2.4.9.12
.12 Firepro ofi ng and Cryog
Cryog enic Spill Protection
Critical vertical structural members (if applicable) that support cryogenic piping, or
equipment in areas of more likely potential for LNG spills, will be supported with concrete
columns. If the columns are of strictly
strictly concrete design (no st
steel
eel member), the column
will be designed such that its integrity would not be compromised in a LNG spill.
Generally, structural supports will have concrete foundations above grade elevation,
which provide sufficient protection
protection from exposure to LNG.
LNG. Spill pans will be provided
under the tank platform to protect the tank roof from possible LNG leaks in the platform
piping.
Administrative Office
Warehouse and Maintenance Building
Guard House
Control Room and Electrical Building
Compressor Buildings
Nitrogen Compressor Buildings
Nitrogen Generation Buildings
Water/glycol heater and air compressor building
This building will house the main electrical controls for the facility as well as the
emergency generator controls. The final dimensions of this building will be determined
during the detailed design. Approximate dimensions are 50 m x 15 m x 6m (L x W x H).
The building will be sized to meet the needs of the facility including the storage of spare
parts and consumables. A workshop complete with a small tool inventory will be
provided.
The final dimensions of the building will be based on the project requirements
determined during the design phase of the project. Approximate building dimensions are
40 m x 20 m x 8 m (L x W x H).
H).
The two compressor buildings will be pre-engineered metal style buildings designed and
erected in accordance with codes specific to commercial unmanned (machinery)
buildings. Each building will have a “drop out” area at one end for placement of
equipment for maintenance purposes, with large overhead doors for equipment removal.
The approximate dimensions of the buildings are 82m x 35m x 8m and 52m x 35m x 8m.
Each building will contain an overhead gantry crane with no more than a 10 ton rating.
The final dimensions of the building will be based on the project requirements
determined during the design phase of the project. Approximate building dimensions are
5 m x 4 m x 3 m.
m.
The final dimensions of the building will be based on the project requirements
determined during the design phase of the project. Approximate building dimensions are
40 m x 30 m x 4 m.
The building will be designed to meet all building codes requirements for such building
types. The building will be constructed of concrete foundations and a structural steel
frame. Exterior cladding will consist of metal siding.
The final dimensions of the building will be determined during detailed design phase of
the project.
project.
The gas chromatograph building will be situated on site adjacent to the LNG process
facility. The building will house equipment specific to the sampling and analyzing of the
LNG product. The building will be constructed of concrete foundations with concrete
block exterior walls, structural steel roof and metal wall and roof cladding.
The two nitrogen compressor buildings will house the compressors and heat exchangers
required for the nitrogen liquefaction process. The buildings will be pre-engineered metal
style buildings designed and erected in accordance with codes specific to commercial
unmanned (machinery) buildings. Each building will have a “drop out” area for placement
of equipment for maintenance purposes, with large overhead doors for equipment
removal. The approximate dimensions of the buildings area re 34m x 28m x 8m. Each
building will contain an overhead gantry crane with no more than a 5 ton rating.
rating.
2.4.15.11 Nitrogen Generation Buildings
The two nitrogen generation buildings will house the nitrogen generators, buffer tanks,
and reservoirs required for the nitrogen liquefaction process. The buildings will be pre-
engineered metal style buildings designed and erected in accordance with codes
specific to commercial unmanned (machinery) buildings. Each building will have a “drop
out” area for placement of equipment for maintenance purposes, with large overhead
doors for equipment removal. The approximate dimensions of the buildings are 25m x
19m x 5m. Each building will contain an overhead gantry crane with no more than a 5
ton rating.
The water/glycol heater and air compressor building will be pre-engineered metal style
buildings designed and erected in accordance with codes specific to commercial
unmanned (machinery) buildings. Each building will have a “drop out” area for placement
of equipment for maintenance purposes, with large overhead doors for equipment
removal. The approximate dimensions of the building are 32m x 22m x 8m. The building
will contain an overhead gantry crane with no more than a 10 ton rating.