Casio CTK1200 (

Download as pdf or txt
Download as pdf or txt
You are on page 1of 31

CTK-1200

AUG. 2011

CTK-1200

ELECTRONIC KEYBOARD
INDEX
CTK-1200

CONTENTS
SPECIFICATIONS............................................................................................ 1
BLOCK AND WIRING DIAGRAM................................................................... 2
PCB INFORMATION........................................................................................ 3
CIRCUIT DESCRIPTION................................................................................. 4
PRINTED CIRCUIT BOARDS.......................................................................... 5
DISASSEMBLY................................................................................................ 7
DIAGNOSTIC PROGRAM............................................................................. 16
EXPLODED VIEW.......................................................................................... 22
PARTS LIST................................................................................................... 23
SCHEMATIC DIAGRAMS.............................................................................. 26
CTK-1200

SPECIFICATIONS
Keyboard 61 standard-size keys, 5 octaves

Tones 100

Polyphony 12 notes maximum (6 for certain tones)

Auto Accompaniment
Rhythm Patterns 100
Tempo Variable (236 steps, = 20 to 255)
Chords 2 fingering methods (CASIO CHORD, FINGERED)
Rhythm Controller START/STOP, SYNCHRO/FILL-IN
Accomp Volume 0 to 9 (10 steps)

Song Bank
Tunes 100
Controllers PLAY/PAUSE, STOP, REW, FF, LEFT ON/OFF (ACCOMP),
RIGHT ON/OFF (MELODY)

Other Functions
Transpose 12 steps (-6 semitones to +5 semitones)
Tuning Variable (A4 = approximately 440Hz ± 50 cents)

Terminals
Phones/Output Terminal Stereo standard jack (Output is monaural.)
Output Impedance 78 Ω
Output Voltage 4 V (RMS) MAX
Power Supply Terminal 9.5 V DC

Power Supply Dual power supply system


Batteries 6 AA-size zinc-carbon batteries or alkaline batteries
Battery Life:
Approximately 2 hours continuous operation on zinc-carbon batteries
AC Adaptor AD-E95100L
Auto Power Off Turns power off approximately 6 minutes after last key operation.

Speaker Output 2.0 W + 2.0 W

Power Consumption 9.5V 7.7W

Dimensions 94.9 × 30.4 × 9.3 cm (37 3/8 × 11 15/16 × 3 11/16 inch)

Weight Approximately 3.3 kg (7.3 lbs) (without batteries)

–1–
CTK-1200

BLOCK AND WIRING DIAGRAM

KEYBOARD PCB CN802 (13 pin) CN801 (13 pin) KEYBOARD PCB
(M800-KYA2) (M800-KYA1)
CN803 (16 pin)

MAIN PCB CN1 (16 pin)


(M820-MDA1) RESET IC
KI0~KI7, KO0~KI7 VD5
IC3

LCD CN4
MPU
CONTROLLER LCD
IC1 DB4~DB7 IC2 CN5

KI0S~KI6S,
KO8S~KO12S

BUTTONS
CN9
RSP-
RSP
VD5 VA5 RSP+
CN8 RIGHT
SPEAKER
CN3 (17 pin) CN7 CN6

CN201 (17 pin) CN207 CN206


LEFT
SPEAKER
CN204
VD5 VA5 LSP-
LSP
KI3S~KI6S, SI1, SI2, SI4~SI6,
KO11S KI6S, SO1~SO6 LSP+
CN205
POWER SWITCH BUTTONS VOLUME
(SW201) (SW202)

PHONES/OUTPUT
(J202)

D202
VCP VD5 VA5 VC
POWER
AMPLIFIER
IC201
VCP
POWER SUPPLY
POWER OFF
CIRCUIT
CIRCUIT
Q202, Q203, D206,
Q201 9V
C225, C227, C229
DC IN
(J201) CN203 (+) BATTERY
POWER AMP PCB CN202 (-)
(M820-PSA1)

–2–
CTK-1200

PCB INFORMATION
M820-PSA1 M820-MDA1

M800-KYA1 M800-KYA2

Classification Parts Name PCB Name Components


MPU, LCD Controller, Reset IC,
Main PCB PCB ASSY/MDA1 M820-MDA1
Buttons, Right Speaker Terminal
Power Supply Circuit, Power Amplifier,
Power Switch, Volume, Buttons,
Power Amp PCB PCB ASSY/PSA1 M820-PSA1
DC 9.5 V Jack, Left Speaker Terminal,
PHONES/OUTPUT Jack
M800-KYA1
Keyboard PCB PCB ASSY/KYA Keyboard
M800-KYA2

–3–
CTK-1200

CIRCUIT DESCRIPTION
KEY MATRIX
„„
KC0 KC1 KC2 KC3 KC4 KC5 KC6 KC7
KI0 C2 C2# D2 D2# E2 F2 F2# G2
KI1 G2# A2 A2# B2 C3 C3# D3 D3#
KI2 E3 F3 F3# G3 G3# A3 A3# B3
KI3 C4 C4# D4 D4# E4 F4 F4# G4
KI4 G4# A4 A4# B4 C5 C5# D5 D5#
KI5 E5 F5 F5# G5 G5# A5 A5# B5
KI6 C6 C6# D6 D6# E6 F6 F6# G6
KI7 G6# A6 A6# B6 C7

NOMENCLATURE OF KEYS
„„

C2 C3 C4 C5 C6 C7

BUTTON MATRIX
„„
KO8S KO9S KO10S KO11S KO12S
KI0S - 3 6 9 FF
KI1S + 2 5 8 RIGHT ON/OFF
KI2S 0 1 4 7 PLAY/PAUSE
FINGERED
TRANSPOSE/
KI3S TEMPO DOWN START/STOP (POWER/ STOP
TUNE
MODE)
SYNCHRO/ CASIO CHORD
KI4S TEMPO UP SONG BANK LEFT ON/OFF
FILL-IN (POWER/MODE)
NORMAL
KI5S CHORD RHYTHM REW
(POWER/MODE)
ACCOMP OFF
KI6S TONE
VOLUME (POWER/MODE)

–4–
CTK-1200

PRINTED CIRCUIT BOARDS

Main PCB: M820-MDA1 Power Amp PCB: M820-PSA1

–5–
CTK-1200

Keyboard PCB: M800-KYA1

Keyboard PCB: M800-KYA2

–6–
CTK-1200

DISASSEMBLY
CAUTION
„„
zzThe photos show a prototype. The appearance of the instrument, such as color, may
differ from the actual model.
zzTo avoid damages to the instrument and the floor, lay the instrument on a mattress
or blanket before starting disassembling.
zzThere are several kinds of screws. Be sure to use the correct type of screws when
reassembling. It is advisable to sort the screws as shown below after removing
them.

zzIf a screw cap is attached to a screw, be sure to reattach the screw cap when
reassembling.

BEFORE STARTING REPAIR OR SERVICING


„„
zzRemove the AC adaptor, AC cord or batteries.
zzRemove accessories such as the music stand.

–7–
CTK-1200

DISASSEMBLY
„„
A. REMOVE THE PANEL UNIT

A-1. Undo 11 screws on the bottom surface of the main unit.

A-2. Turn over the panel unit.

A-3. Unsolder two battery lead wires.


A-4. Unsolder one FFC.

Lead wire (Red)

FFC (M800-KYA2)
Lead wire (Black)

–8–
CTK-1200

A-5. Remove the panel unit.


M820-PSA1 PCB M820-MDA1PCB

B. REMOVE THE M820-MDA1 PCB (MAIN PCB)

B-1. Unsolder one FFC.

FFC (M800-KYA2)

B-2. Unsolder two lead wires and one FFC.

Lead wire (White)

Lead wire (Blue)

FFC (M820-PSA1)

B-3. Unsolder two lead wires connected to the right speaker.

Lead wire (White)

Lead wire (Blue)

–9–
CTK-1200

B-4. Undo 16 screws and then remove the M820-MDA1 PCB, rubber keys and LCD.
Rubber keys LCD

<Notes On Assembly>
• To install the M820-MDA1 PCB, tighten the screws for the LCD part in the order indicated with
the numbers below. If not tighten correctly, it may cause the LCD display errors.

3 1 6

4 2 5

– 10 –
CTK-1200

C. REMOVE THE M820-PSA1 PCB (POWER AMP PCB)

C-1. Unsolder two lead wires and one FFC connected to the M820-MDA1 PCB.

Lead wire (White)

Lead wire (Blue)

FFC (M820-PSA1)

C-2. Unsolder two lead wires connected to the left speaker.

Lead wire (Blue)

Lead wire (White)

C-3. Undo eight screws and then remove the M820-PSA1 PCB, rubber keys and switches.
Rubber keys Switches

– 11 –
CTK-1200

D. REMOVE THE KEYBOARD

D-1. Undo eight screws and then remove the side panels.

Left side panel Right side panel

D-2. Undo 21 screws and then remove the white keys and black keys.

– 12 –
CTK-1200

E. REMOVE THE M800-KYA1/KYA2 PCBs (KEYBOARD PCB)

E-1. Unsolder one FFC connected to the M820-MDA1 PCB.

FFC (M800-KYA2)

E-2. Disengage the hooks and then remove the M800-KYA1/KYA2 PCBs.

M800-KYA1 PCB M800-KYA2 PCB

– 13 –
CTK-1200

E-3. Remove five rubber contact strips.


NOTE: One rubber contact strip differs in length.

Rubber contact strips This rubber contact strip differs


from the others in length.

<How To Install Rubber Contact Strips>


• Lightly insert the tip of a rubber contact strip into the
PCB. Pull the tip from the back of the PCB and install
it using a tool such as tweezers. Do not forcibly pull it.

– 14 –
CTK-1200

F. REMOVE THE SPEAKER

F-1. Unsolder two lead wires.


F-2. Undo four screws and then remove the speaker.
<Left Speaker> <Right Speaker>
Lead wire (Blue) Lead wire (White)

Lead wire (White) Lead wire (Blue)

– 15 –
CTK-1200

DIAGNOSTIC PROGRAM
INITIAL SETTING
„„
(1) Connect the AC adaptor.
(2) Turn the volume to the maximum.

HOW TO START THE DIAGNOSTIC PROGRAM


„„
(1) Hold down the “0” and “START/STOP” buttons at the same time, to turn the power ON.
NOTE: Set the mode switch to the “NORMAL”.
NOTE: Be sure to turn off the power when the test is finished.

(2) Release the “0” and “START/STOP” buttons.


(3) After the diagnostic program is launched, the test menu appears.

TEST ITEMS
„„
Pushing a test button enables the corresponding test item to be tested.
Test Items Buttons Note
A. MODE SWITCH CHECK
B. BUTTON CHECK 0
C. ROM VERSION CHECK 1
D. LCD CHECK TONE
E. AUTO POWER OFF CHECK STOP

This diagnostic program does not test the following items.


Check the functions with regular power-on state.
Test Items Buttons Note
F. KEYBOARD CHECK
G. HEADPHONES CHECK Headphones

– 16 –
CTK-1200

DIAGNOSTIC PROGRAM
„„
A. MODE SWITCH CHECK

A-1. Switch the mode switch and check that the following screen appears on the LCD.
Mode Switch LCD

FINGERED

CASIO CHORD

NORMAL

– 17 –
CTK-1200

B. BUTTON CHECK

B-1. Press the “0” button to select the “Button Check”.

B-2. Press the button in the order indicated in the illustration below.
Each time the button is pressed, the confirmation chord sounds.
If a button is not operating properly or a button is pressed in a wrong order, an error tone sounds
and “NG” appears on the LCD.
NOTE: You cannot cancel this check procedure mid-way.
9

5 6 7 8 10 11 13 15
12 14 16

17 19 21
18 20
1 2 4 3 22 23 24 25 26 27 28

B-3. When the “CHORD” button is pressed at the end, the confirmation chord sounds and “SWIT OK”
appears on the LCD.

C. ROM VERSION CHECK

C-1. Press the “1” button to perform the “ROM Version Check”.
The ROM version appears on the LCD.
C-2. Check that the ROM version is “820vr100”.

– 18 –
CTK-1200

D. LCD CHECK

D-1. Press the “TONE” button to select the “LCD Check”.

D-2. Press the “TONE” button.


The confirmation chord sounds and the display of the LCD is lit.

D-3. Press the “TONE” button.


The confirmation chord sounds and the display of the LCD is turned off.

D-4. Press the “TONE” button.


The confirmation chord sounds and the following screen appears on the LCD.

D-5. Press the “TONE” button.


The confirmation chord sounds and the following screen appears on the LCD.

– 19 –
CTK-1200

D-6. Press the “TONE” button.


The confirmation chord sounds and the following screen appears on the LCD.

D-7. Press the “TONE” button.


The confirmation chord sounds and the following screen appears on the LCD.

E. AUTO POWER OFF CHECK

E-1. Press the “STOP” button to perform the “Auto Power Off Check”.
E-2. The power supply is turned off and no screen appears on the LCD.
NOTE: After checking, be sure to turn the mode switch to “OFF”.

– 20 –
CTK-1200

F. KEYBOARD CHECK

NOTE: Perform the tests with regular power-on state.


F-1. Check the following points by pressing all keys.
• The tones sound correctly by hitting keys.
• The pitch of the sound corresponding to a key is correct.
• Hitting a key does not produce two tones or make sounds twice.
• The stroke and the load of keys are normal.
• The difference in height and the gap between keys are even.
NOTE: Press the keys in the order shown in the illustration below.

G. HEADPHONES CHECK

NOTE: Perform the tests with regular power-on state.


G-1. Connect the headphones to the PHONES/OUTPUT jack.
G-2. Press any key and check that you can hear the sound through the headphones.
G-3. Remove the headphones from the PHONES/OUTPUT jack.
G-4. Press any key and check that sounds come out from the speakers.

– 21 –
CTK-1200

EXPLODED VIEW
24
12

26
13

22 23
15

16 21

19 20
14
18
17
23

7
1

2 6

25 28

30 9
27
8

30

35
11

10
40
35 29
34 31
4
32 33
39

38 5

37

3
36

– 22 –
PARTS LIST

CTK-1200

Notes:
1. Prices and specifications are subject to change
without prior notice.
2. Refer to the latest “Parts Price Code” at
“PARTS FINDER” on the Casio Service WEB site
(https://www.servicecasio.com).
3. As for spare parts order and supply, refer to
the “GUIDEBOOK for Spare parts Supply”,
published separately.
4. The numbers in item column correspond to
the same numbers in drawing.

– 23 –
CTK-1200

1: CTK-1200_DI
2: CTK-1200_EU
3: CTK-1200_UK
Q'ty Price
N Item Code No. Parts Name Specification R Remarks
1 2 3 Code
MAIN PCB
1 10368206 PCB ASSY/MDA1 TK-RJM510415*001 1 1 1 B MDA1
CN8 10178633 WIRE/for speaker 1007TASC24100B4040 1 1 1 X Blue (+)
CN9 10366747 WIRE/for speaker 1007TASC24100W4040 1 1 1 X White (-)
LCD Contrast
VR1 69304870 VARIABLE RESISTOR EVND8AA03B53 1 1 1 X
Volume
D1-D8 10276977 DIODE L1SS400T1G 8 8 8 X
IC3 10240586 IC XC6109N40ANR 1 1 1 X
IC1 10363061 LSI ML6756B31GAZ03A114 1 1 1 C
IC2 10222381 LSI ST7066U-0A-QG 1 1 1 C
Q1 69300298 TRANSISTOR 2SC4081T106R 1 1 1 X
TH1 10245365 THERMISTOR TSM1A103J34D3RZ 1 1 1 X
X1 10070555 RESONATOR CSTCW20M0X51-R0 1 1 1 X

POWER AMP PCB


2 10368207 PCB ASSY/PSA1 TK-RJM510417*001 1 1 1 C PSA1
CN205,CN206 10178633 WIRE/for speaker 1007TASC24100B4040 2 2 2 X Blue (+)
CN204,CN207 10366747 WIRE/for speaker 1007TASC24100W4040 2 2 2 X White (-)
J201 35015103 JACK/DC HEC3110-01-010 1 1 1 B
J202 10305218 JACK/PHONES JY-6316B*01-070 1 1 1 C
IC201 10300598 IC TA8227APL-D12-H-T 1 1 1 X
L202 10231919 COIL RB53-856396NP 1 1 1 X
L201 10231920 COIL RB53-856397NP 1 1 1 X
D203-D204 10261170 DIODE SRT14-A2 2 2 2 X
D206 79114195 DIODE UDZSTE-175.6B 1 1 1 X
D201-D202 10371167 DIODE L1SS355T1G 2 2 2 X
Q201 69300298 TRANSISTOR 2SC4081T106R 1 1 1 X
Q202 10217742 TRANSISTOR KTA1270-Y-AT/P 1 1 1 X
Q203 10209015 TRANSISTOR KTD863-GR-AT/P 1 1 1 X

KEYBOARD PCB
3 10368208 PCB ASSY/KYA TK-RJM508609*002 1 1 1 C KYA1/KYA2
D801-D830,
10301580 DIODE LM1MA142WAT1G 31 31 31 X
D832
4 10078918 SPONGE-40-100 M440962-001V01 1 1 1 X
5 10048977 FABRIC TAPE-4-10 M440684-2 2 2 2 X

KEYBOARD UNIT
6 10304687 WHITE KEY/CB TK-RJM507243*002 4 4 4 C
7 10304688 WHITE KEY/CS TK-RJM507244*002 1 1 1 C
8 10274032 BLACK KEY/10P RJM506595-001V02 2 2 2 C
9 10274160 BLACK KEY/5P RJM506595-002V02 1 1 1 C
10 10163902 RUBBER CONTACT/CB RJM503854-001V01 4 4 4 B
11 10163903 RUBBER CONTACT/CS RJM503855-001V01 1 1 1 B

– 24 –
CTK-1200

1: CTK-1200_DI
2: CTK-1200_EU
3: CTK-1200_UK
Q'ty Price
N Item Code No. Parts Name Specification R Remarks
1 2 3 Code
PANEL UNIT
12 10371164 PLATE/DISPLAY RJM510316-001V02 1 1 1 X
13 10199714 KNOB RJM503803-002V01 2 2 2 X
14 69095890 CONTACT/SLIDE SWITCH CSB-12D 2 2 2 X
15 10367051 LCD SDT-M8934-RP-0 1 1 1 X
16 10366853 RUBBER CONNECTOR RJM510317-001V01 2 2 2 X
17 10366836 RUBBER KEY/A RJM510262-001V01 1 1 1 X
18 10366837 RUBBER KEY/B RJM510264-001V01 1 1 1 X
N 19 10405140 RUBBER KEY/C RJM510282-006V01 1 1 1 X
20 10366845 RUBBER KEY/D RJM510283-001V01 1 1 1 X
21 10366849 RUBBER KEY/E RJM510284-001V01 1 1 1 X
22 10366850 RUBBER KEY/G RJM510286-001V01 1 1 1 X
23 10264808 SPEAKER C10J01A 2 2 2 X
N 24 10405138 PANEL-M820C RJM510265-007V01 1 1 1 X
25 10366841 SIDE PANEL/LEFT RJM510267-001V01 1 1 1 X
26 10366842 SIDE PANEL/RIGHT RJM510268-001V01 1 1 1 X

MAIN CASE UNIT


27 10368209 CASE UNIT/MAIN TK-RJM510380*001 1 1 1 X
28 10301471 FELT/LOWER RJM508593-001V01 1 1 1 X
29 10205015 FELT/UPPER M440342-001V02 1 1 1 X
30 10284332 BRACKET/for stand M440866-001V02 2 2 2 X
31 69271080 BATTERY SPRING/(+) M440112-1 1 1 1 X
32 10274835 BATTERY SPRING/(-) M440002-001V02 1 1 1 X
33 69271060 BATTERY SPRING-470A M440676-1 2 2 2 X
34 69271070 BATTERY SPRING-470B M440677-1 3 3 3 X
35 69226920 RUBBER FOOT M41361-6 4 4 4 X
36 10243428 COVER ASSY/BATTERY TK-M340884*020 1 1 1 X
37 10329837 LOWER COVER-A RJM508655-001V03 1 1 1 X
38 10329838 LOWER COVER-B RJM508656-001V03 1 1 1 X
39 10329839 LOWER COVER-C RJM508657-001V03 1 1 1 X
N 40 10405135 LABEL/RATING RJM504373-067V02 1 1 1 X

ACCESSORIES
- 10366857 M-STAND-M820 RJM510426-001V01 1 1 1 C

– 25 –
CTK-1200

SCHEMATIC DIAGRAMS
Main PCB: M820-MDA1

(to PSA1/CN201)

(to KYA2/
CN803)

(to PSA1/CN206)
(to RIGHT SPEAKER) RIGHT SPEAKER
: Not used
(to PSA1/CN207)

– 26 –
CTK-1200

Power Amp PCB: M820-PSA1

LEFT SPEAKER BATTERY

DC 9 V IN PHONES/OUTPUT
(J201) (J202)
(to BATTERY)

(to MDA1/CN6)

(to MDA1/CN7)

(to LEFT SPEAKER)

(to MDA1/C3)

POWER/MODE
SWITCH
(SW201)

VOLUME
(SW202)

: Not used

– 27 –
CTK-1200

Keyboard PCB: M800-KYA1/KYA2

: Not used

(to KYA1/ (to MDA1/


CN801) CN1)

: Not used
(to KYA2/
CN802)

– 28 –
CASIO COMPUTER CO.,LTD.
Overseas Service Division

6-2, Hon-machi 1-Chome


Shibuya-ku, Tokyo 151-8543, Japan

You might also like