KH 4500 Maintenance (22 02w)

HORIZONTAL MACHINING CENTER
KH-4500
MAINTENANCE MANUAL
KIWA MACHINERY CO., LTD.

(22-02)
PREFACE
We appreciate your selection of our horizontal machining center this

machine. This machine allows high precision positioning, linear
cutting and continuous circular cutting. This machine has been
developed for milling, boring, drilling, reaming, tapping, etc.
This manual provides essential information and instruction

necessary for its operation/maintenance.
Please read this manual carefully and thoroughly prior to

operation/maintenance of this machine to ensure safety, efficiency
and reliable performance for years of operation.
Also, please refer to FANUC’s manuals for information concerning

programming and automatic operation, etc.
IMPORTANT
This machine has been manufactured and shipped in
accordance with the laws and regulations of the
country/area first destined. Therefore it is prohibited to
export, resell or relocate the machine to other
countries/areas.
Moreover, this machine falls in the category of Controlled

Products by Japan's Foreign Exchange and Trade
Law. Please make sure to contact us or Kiwa's distributor
for export, resale or relocation of the machine, including its
move from where it is to another place.

522-51 Harade Kuramochi-cho,
Nabari, Mie 518-0752 JAPAN
Page i
(21-01)
PREFACE
NEVER OPERATE THE MACHINE WITHOUT READING

THIS OPERATION MANUAL CAREFULLY. BEFORE
HANDLING, YOU MUST UNDERSTAND THE SAFETY
PROVISION, AND FUNCTIONS OF THIS MACHINE.
BE SURE TO KEEP THIS MANUAL NEAR AT HAND.
Page ii
(21-01)
INDEX
PREFACE [Page i to ii]
SAFETY PRECAUTIONS [Page 1 to 22]
N. SPECIFICATIONS [Page n-1 to n-16]

N-1 Machine…………………………………………… Page n-1
N-2 Numerical Control System Specifications Page n-4
N-3 Machine Dimensions …………………………… Page n-7
N-4 Pallet Dimensions ……………………………… Page n-15
O. INSTALLATION [Page o-1 to o-34]

O-1 Environment …………………………………… Page o-1
O-2 Foundation ……………………………………… Page o-2
O-3 Hoisting…………………………………………… Page o-5
O-4 Unpacking and Cleaning ……………………… Page o-7
O-5 Machine Installation …………………………… Page o-8
P. LUBRICATION [Page p-1 to p-10]

P-1 Lubrication Points ……………………………… Page p-2
P-2 Coolant Tank …………………………….……… Page p-8
Q. PERIODICAL CHECK-UPS AND MAINTENANCE [Page q-1 to q-20]

Q-1 Lubrication Unit………………………………… Page q-2
Q-2 Air Unit…………………………………………… Page q-3
Q-3 Air Filter ………………………………………… Page q-4
Q-4 Cooling Fan in Electric Box …………………… Page q-8
Q-5 Trochoid Pump…………………………………… Page q-8
Q-6 How to Replace Batteries ……………………… Page q-9
Q-7 Daily Check Sheet ……………………………… Page q-13
Q-8 Semi-Annual Check Sheet …………………… Page q-14
Q-9 How to Replace Screen Filters ……………… Page q-15
Q-10 Maintenance of HSK Spindle (Option) ……… Page q-17
1/2
(KH-4500 Maintenance/21-05)
R. HYDRAULIC AND PNEUMATIC COMPONENTS [Page r-1 to r-14]
R-1 Layout of Components ………………………… Page r-1
R-2 Solenoid Valve…………………………………… Page r-4
R-3 List of Other Components …………………… Page r-6
R-4 Air Circuit………………………………………… Page r-7
R-5 Hydraulic Circuit ……………………………… Page r-9
R-6 Lubrication Circuit……………………………… Page r-12
R-7 Other Circuits …………………………………… Page r-13
S. LIMIT SWITCH [Page s-1 to s-7]

S-1 Limit Switch List ……………………………… Page s-1
S-2 Limit Switch Arrangement …………………… Page s-2
S-3 Limit Switches for ATC Pot Slider …………… Page s-6
T. SPINDLE SPEED AND OUTPUT/TORQUE [Page t-1 to t-4]

T-1 10,000 min-1 ……………………………………… Page t-1
T-2 12,000 min-1 …………………………………… Page t-2
T-3 15,000 min-1 …………………………………… Page t-3
T-4 20,000 min-1 …………………………………… Page t-3
U. ADJUSTMENT [Page u-1 to u-22]

U-1 Keep Replay Setting …………………………… Page u-1
U-2 Backlash Compensation ……………………… Page u-3
U-3 Reset of Zero Point of ATC Magazine ……… Page u-5
U-4 Single Step of ATC Operation ………………… Page u-11
U-5 How to Bring Double Arm to Home Position Page u-13
U-6 Zero Point Setting of Axes...…………………… Page u-15
APPENDIX (when attached)
VII Spindle Through Coolant System [Page VII-1 to VII-3]
2/2
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
1. GENERAL
To ensure safe and efficient work, follow the fundamental

instructions as below.
Carefully read this instruction manual and make

sure you understand the contents.
This instruction manual describes correct
procedures of installation and maintenance of the
machine with warnings at crucial points. Read
this manual before handling the machine, and fully
understand the contents. Never attempt to use
the machine in any way not described in this
manual.
KIWA shall not be responsible for any direct,
incidental or consequential damage or injury
arising from failure to follow the instructions
contained in this manual, or to exercise due care
and caution in the installation and maintenance of
the machine.
Only personnel trained for the work are authorized

to handle the machine.
The machine must be handled only by personnel
trained for its proper handling with ample
knowledge and authorized by their supervisor.
Prescribe a qualification system in your in-shop
regulations. Particularly for maintenance and
servicing of electrical components, authorize
electrical experts with official qualification.
KIWA shall not be responsible for any direct,
incidental or consequential damage or injury if
people ignorant about proper practices handle the
machine.
Page 1
SAFETY PRECAUTIONS
Always place this manual near the machine.

Keep this manual safely in a designated place of
easy access so that you can read it any time
necessary. Choose a person to be in charge of
keeping it. If the manual is damaged or lost, relay
the machine model name and the serial number to
your local distributor. A new one will be supplied
at your own cost.
All personnel must be aware of the location of

EMERGENCY STOP buttons.
All personnel must know the location of
ＥＭ
ＥＲＧＥＮＣ
Ｙ EMERGENCY STOP buttons and how to use them
in case of emergency.
ＳＴＯＰ
Never use air blow for cleaning inside machine
cover.
For cleaning of cutting chips attached on the covers
after machining, never use air blow. If the chips
enter the inside of machine, especially under the
sliding covers, it may deteriorate machine accuracy
and result in machine troubles.
Page 2
SAFETY PRECAUTIONS
2. Hazardous Areas
High voltage area:

(Hazardous areas where opening the cover and touching the
devices inside the cover will result in a serious personal injury
or death from electric shock.)
- Electric box
- Operation panel
- Coolant pumps
- Lubrication pump
- Motor
- Terminal boxes
[Only qualified electricians with official licenses are

authorized to touch inside these components.]
Machine movable area
- Movable area of spindle head and column

- Movable area of ATC
- Movable area of APC
- Spindle
- Chip conveyer (option)
The chip conveyor may start moving suddenly
! WARNING depending on specification. Be sure to turn the
main machine off before carrying out
maintenance work on the chip conveyor.
- Spindle cooling unit (option)
[Always keep away from these hazardous areas during

automatic operation. Otherwise, turn off the main power
correctly by the specified procedure when entering these areas
for the purpose of maintenance or other reasons.]
Page 3
SAFETY PRECAUTIONS
3. Protective Safety Devices
To protect you from accidents as much as reasonably possible,

protective safety devices are provided in the machine.
Understand their functions before servicing the machine.
- Never damage, remove or relocate any part of the

! WARNING
protective safety devices without KIWA's
permission. Doing so could result in serious
personal injury.
- Before handling the machine, check that all
protective safety devices work properly. If not,
immediately contact your local distributor.
List of Protective Safety Devices
NAME LOCATION REMARKS

on the machine
(Machine operation panel)
EMERGENCY STOP buttons
(Machine left-hand side)
(Pallet set-up side)
Main power switch on the electric box
Work set-up doors
Door safety lock Operator side door
ATC magazine door
Key Electric box
Alarm messages LCD
Page 4
SAFETY PRECAUTIONS
4. Safety Labels
The following warning labels and an instruction plate are

attached to the machine. If any label is damaged or becomes
illegible, contact your local distributor, immediately. A new
one will be supplied at your own cost.
Never remove or disfigure any warning label or

! WARNING
instruction plate.
Labels and Plates

1) Safety Instruction Plate
2) Lightning Mark (Triangle)
3) Danger Label (Electric Shock)
4) Warning Label (Door)
5) Warning Label (Pinch Points)
6) Manufacturer Plate
1)
SAFETY INSTRUCTIONS
1. Only personnel trained for operation or maintenance can handle
machine.
2. Read manuals before operating machine. Follow instructions.
3. Always follow instructions written on safety labels.
4. Be aware of location of Emergency Stop pushbuttons.
5. Use water-soluble coolant to prevent fire during unmanned
operation.
6. Shut machine off when checking or servicing.
7. Do not operate machine with maintenance covers removed.
Failure to follow the above could result in serious injury or machine

damage.
Page 5
SAFETY PRECAUTIONS
2)
3)
4)
Page 6
SAFETY PRECAUTIONS
5)
6)
Page 7
SAFETY PRECAUTIONS
Labels and Instruction for safety are fixed as below:
1) Safety Instruction Plate

2) Lightning Mark (Triangle)
3) Danger Label (Electric Shock)
4) Warning Label (Door)
5) Warning Label (Pinch Points)
6) Manufacturer Plate
[Machine Front side]
Page 8
SAFETY PRECAUTIONS
1 3 2
4 4 6
[Machine Right side]
4 5
[Machine Left side]
Page 9
SAFETY PRECAUTIONS
3 3 4
[Machine Rear side]
3 3
[Machine Top]
Page 10
SAFETY PRECAUTIONS
5. Safety Instructions
Safety Instructions are classified into the following three

levels. They are subject to the seriousness of possible hazard
to personnel or properties. Always follow the instructions, in
particular, these of high seriousness.
Indicates an imminently hazardous situation which,

! DANGER
if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if

! WARNING
not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if

! CAUTION
not avoided, may result in minor or moderate injury.
Addresses practices not related to personal injury.

N O T I C E
Page 11
SAFETY PRECAUTIONS
6. Before Servicing
1) Make sure that all doors are closed when turning power
on machine. The NC will not get ready if the doors are
not closed properly.
2) High voltage is applied inside of the electric box. Shut off
the factory power source before opening its doors.
Remember that input wiring to main switch is powered
even when the main switch of the machine is turned off.
3) Function and operations not described "possible" in this
manual must be considered as "impossible" and must not
be carried out.
4) Never touch the spindle or the tool while the spindle is
rotating.
5) Never attempt to clean or inspect the machine while in
operation. Be sure to bring it to a complete stop before
cleaning or inspection.
6) Make sure hydraulic and air supply is shut off before
maintenance work.
Page 12
SAFETY PRECAUTIONS
7. Warnings and Instructions
1) General
- Never touch any switch, key or button with wet
! DANGER
hand.
- Never remove or modify any protective

! WARNING
components and/or interlocks without maker's
permission.
- Never modify the machine in any way which may
decrease the safety of the machine.
- Turn off the main switch when there is a power
failure.
- If intense lightning or frequent power failure
takes place, stop the operation to prevent
accidents by voltage fluctuation.
- Never remove or disfigure any warning labels
attached on the machine.
- To avoid accidental activation of switches or

! CAUTION keys, never touch them involuntarily or lean
against the machine.
- To prevent accidents by slipping, always keep
the floor dry. Ensure that floor is free from oil
or water.
- Flammable workpieces or liquid must be stored
in a place away from the working space,
satisfying all national and local safety and health
requirements.
- Never handle coolant liquid with bare hands.
- Never allow the operation panel and control box
to be subject to impact.
- Never service the machine if affected by alcohol,
drugs or other substances or conditions which
decrease alertness of judgment.
- Always wear a hard hat, safety shoes, safety
glasses (goggles) for maintenance and servicing.
Page 13
SAFETY PRECAUTIONS
! CAUTION - Never wear a ring, bracelet, wrist watch, or loose-

fitting clothing which may be caught in the
machine or work pieces.
- Neatly bundle long hair and wear a protective cap
to prevent accident by being involved in the
machine.
- Wear safety articles, such as leather gloves, for
set-ups. Operate the switches and keys on the
operation panel without gloves on.
Page 14
SAFETY PRECAUTIONS
Safety Clothing
Title Symbol Description
Helmet must be used in case of machine

Helmet installation in place with risk of falling
object.
Gloves must be used in case of work with

material with spike or cutting edge, oil,
Gloves coolant, workpiece with dirt of oil or
coolant, chips, and so on.
Gloves must not be used when working on
CNC keyboard or operator panel.
Safety Shoes Safety shoes must always be used.
Work Clothes Work clothes must always be used.
Safety Glasses Safety glasses must be used when using

air or coolant gun.
Ear protector must be used when working

Ear Protector with air gun or when it is requested due to
the acoustic condition of work place.
Page 15
SAFETY PRECAUTIONS
2) Installation
- Only qualified personnel are authorized to carry
! DANGER out electric connection or hoisting, or to use
cranes or forklifts.
- Never put yourself under the raised machine in
any event.
- Only authorized personnel can move and install

! WARNING
the machine according to this manual.
- Check the following at the installation site.
- Clearly mark the foundation bolts if any which are
placed under the ground, to prevent personnel from
tripping on them.
- Cover up the pits for waste oil, chips or piping, to
prevent accidents caused by falling or tripping.
- Remove obstructions from the floor or passages, and
wipe away any oil or water on the floor.
- Use a stable step or foothold when working at
high or awkward places out of your reach
standing on the floor.
- Do not go on top of the machine. When working
on parts at high places is unavoidable, use a safe
ladder or foothold set by the machine.
- When cooperative work is required, choose a

! CAUTION person in charge whose instructions the other
personnel must follow. In this case:
- Workers should not proceed without mutual
agreement and safety checks concerning all
personnel and nearby persons.
- They should also signal to each other before
commencing each process.
- Use undamaged wire rope, shackle or lifting jig
of the specified size, which can sufficiently
withstand the weight of objects.
- Remove the shipping fixtures from the machine
before turning the power ON.
Page 16
SAFETY PRECAUTIONS
- After installation, check the following points

! CAUTION
before turning the power on.
- All the bolts and connectors are tightened.
- Air hose is correctly connected and tightened.
- The specified amount of fluids are supplied
according to the lubrication table in this manual.
- Water and dust are wiped away from the machine.
- There must be no oil leakage under/around the
machine.
Page 17
SAFETY PRECAUTIONS
3) Power ON/OFF
- Damaged cable or wire can cause electric
! DANGER
leakage or shock. Double-check that there is no
damage on cable and wire.
- Always obey the instructions about turning

! WARNING
power on/off described in the Operation manual.
- Check that protective components and interlock
systems are functioning properly.
- All guards must be in place without damage.
- Check the following points after turning the
power on.
- No alarm is indicated on the screen.
- Pneumatic pressure is appropriate.
- No abnormal sound is heard from the motors
or geared sections.
- The cooling fans in the electric box are
rotating.
- The spindle and slide ways are lubricated
properly.
- Perform the daily check-ups listed in this manual.
- When the machine is to be operated after a long
interval, check that the motions, sound and
lubrication conditions on the slide ways are all
right.
Page 18
SAFETY PRECAUTIONS
4) Setting-up
! DANGER
out electrical connections or hoisting, or to use
cranes or forklifts.
- Never put yourself under the raised object in any
event.
- Shut the power off and lock up the machine

! WARNING before setting-up. For any reason, if the power
cannot be turned off, do the set-up operation
allowing easy access to the EMERGENCY STOP
buttons.
- Heavy items exceeding 20 kgs must be handled

! CAUTION
by using an appropriate lifting device, or by two
or more personnel.
- Use wire rope or sling of sufficient capacity
without disconnection, distortion, corrosion or
kink.
- When loosening/tightening bolts, be careful not to
lose balance, which may result in touching the
machine unexpectedly or falling down.
- Always wear leather gloves for set-ups or
cleaning.
- Use a special tool removal jig for removing a tool
holder from the tool pot.
- Never leave the tools or instruments used for
maintenance work in or around the machine.
Put them away in the specified storage space.
Page 19
SAFETY PRECAUTIONS
5) Closing-down
- For cleaning the machine or peripheral
! WARNING
equipment, such as chip conveyor (optional),
etc., stop all the machine motions correctly and
shut the power off the machine.
- Never clean the machine using an air gun.

! CAUTION
Blown chips may hurt human body.
- Wear gloves for removing chips, etc.
- The solenoid valves remain hot for a while after
power is turned off. Be careful not to burn your
hands.
- To prevent any foreign matter from getting into
the spindle, attach a dummy tool to the spindle if
not in use.
Page 20
SAFETY PRECAUTIONS
6) Maintenance and Servicing

- Only qualified personnel are authorized to
! DANGER
undertake maintenance and servicing.
- To prevent other people from turning power on
or touching the operation panel by mistake
during maintenance or servicing, place a tag or
placard showing that the maintenance work is
under way in a prominent place.
- Before maintenance or servicing, turn off the
main breaker. For maintenance in the electric
box, in particular, shut off the primary power of
the factory, and do not open the electric box door
for several minutes because lethal voltage is still
present.
- Make sure hydraulic and air supply is shut off
before maintenance work.
- Never damage, remove or relocate any part of the

! WARNING
limit switches, dogs or interlocks.
- Do not go on top of the machine. When working
on parts at high places is unavoidable, use a safe
ladder or foothold set by the machine.
- Always wear a hard hat for maintenance and

! CAUTION
servicing.
- Use a stable step or foothold when working in a
high place.
- Always use tools suitable for the intended work,
ensuring both size and type are correct.
Spanners, in particular, must be appropriate for
the nut or bolt size and for its location, to prevent
unexpected accidents by slippage.
- Clean up after maintenance, remove
obstructions from the floor or passages and wipe
away oil or water.
- Undertake periodical check-ups as shown in this
manual.
Page 21
SAFETY PRECAUTIONS
- Report your maintenance and service work to

! CAUTION
your supervisor in the field.
- Record the detail of maintenance and service
work for examination by your supervisor from
time to time.
- Keep the maintenance record for a reasonable
period of time.
- Before maintenance and servicing of the electric
box, fix the door to prevent accidents.
- Be careful not to allow water or oil into the
electric box, operation panel or terminal boxes.
- Without Kiwa’s consent, do not modify
parameters.
Page 22
N. SPECIFICATIONS
N. SPECIFICATIONS
N-1 Machine
Standard Features
RANGE
Column crosswise travel (X-axis) 640 mm [25.2”]
(Axis Extension) 700 mm [27.6”]
Spindle vertical travel (Y-axis) 610 mm [24.0”]
(Axis Extension) 740 mm [29.1”]
Table longitudinal travel (Z-axis) 680 mm [26.8”]
Distance between Pallet surface and Min. 50 mm [2.0”]
Spindle center Max. 660 mm [26.0”]
(Axis Extension) Max. 790 mm [31.1”]
Distance between Pallet center and Min. 100 mm [3.9”]
Spindle nose Max. 780 mm [30.7”]
Table top height (from the floor) 1,069 mm [42.1”]
TABLE
Table size ( x 2 pallets) 400 x 400 mm [15.7” x 15.7”]
Workpiece max. diameter 750 mm [29.5”]
Workpiece max. height 1,000 mm [39.4”]
Max. load 500 kg [1,102 lbs] each
Configuration 25-M16 P=80 mm [3.1”]
Indexing degree Min. setting 0.001°
Indexing speed 1.1 sec./90°
SPINDLE
Spindle speed 150 to 10,000 min.-1
Spindle max. torque 118 N·m [87.0 ft-lb]
Spindle taper ISO 7/24 Taper NT No.40
FEED
Rapid feed (X/Y/Z axis) 80,000 mm/min [3,150 ipm]
Cutting feed (X/Y/Z axis) 1 to 30,000 mm/min. [1,181.1 ipm]
Table rotating speed 66.6 min.-1
Page n-1
N. SPECIFICATIONS
ATC
Type of tool shank MAS BT40/CAT40
Type of pull-stud JIS
Number of tools 40 tools and 1 tool in spindle
Max. tool diameter ø 70 mm [ø2.8”]
Max. tool length 400 mm [15.7”]
Max. tool weight 8 kg [17.6 lbs]
Max. total tool weight 320 kg [700 lbs]
Tool selection system Random memory
Tool to tool 0.9 sec. (1.7 sec.: Heavy tool)
Chip to chip 2.8 sec. (3.6 sec.: Heavy tool)
APC
Number of pallets 2 pallets
Pallet change Rotation
APC cycle time 8.4 seconds
MOTOR
Spindle motor 18.5 kW [25 hp]
Feed axes motors (X/Y/Z/B/WA) 4.5/4.5/4.5/2.7/2.5 kW
[6.1/6.1/6.1/3.7/3.4 hp] Absolute type
Lubrication pump motor 18W [0.024hp]
Coolant pumps 600 W [0.8 hp] x 3
Hydraulic pump 2.2 kW [2.9 hp]
SUPPLY
Electric power supply 50 KVA, 200V
55 KVA for 6-/8-APC machine
(without transformer)
Air supply 0.4 MPa [58 psi]
360 N liters [95 gal] /min.
TANK
Hydraulic unit tank 20 liters [5.3 gal]
Coolant tank 550 liters [145.3 gal]
Lubrication unit tank 1.8 liters [0.5 gal]
Page n-2
N. SPECIFICATIONS
SIZE
Machine height 2,540 mm [100.0”]
(Axis Extension) 2,640 mm [103.9”]
Required floor space 2,398 x 4,539 mm [94.4” x 178.7”]
Machine weight 9,100 kg [20,090 lbs]
MACHINE STANDARD EQUIPMENT

Fully enclosed chip/splash cover
Sealed electric box
Automatic centralized lubrication
(Oil & air system)
Flood coolant system
Leveling screws/plates
Maintenance tools
Operation/maintenance manuals
Optional Features
Spindle max. speed 12,000, 15,000 and 20,000 min-1

6 pallet APC/8 pallet APC
60, 80 and 120 tool ATC
□
500 mm pallet
Program end signal light
Through spindle coolant system
Spindle jacket cooling system
Spindle core cooling system (for Built-in type spindle)
Fluorescent lamp
Outside chip conveyor
Inside chip conveyor (Spiral type)
Automatic power-off
Machine color
Interface for danger prevention
Inch and pound expressions are approximate.

KIWA reserves the right to change design and
specification without notice to effect improvements.
Page n-3
N. SPECIFICATIONS
N-2 Numerical Control System Specification
Standard Features
CONTROLLED AXIS
Number of controllable axes 4 axes (X, Y, Z, B)
Number of simultaneously 4 axes
controllable axes
Least input increment 0.001 mm
Least setting increment 0.001 mm
SPINDLE SPEED FUNCTION

Spindle speed function 5-digit S code
Spindle override 50% to 150% (each 10%)
FEED FUNCTION
Cutting feed override 0 - 200% (each 10%)
Dwell G04
Zero point return G27 to G30
Handle feed 0.001/0.01/0.1 mm
(per scale of M.P.G.)
Manual Jog feed 0 to 2,000 mm/min. (20 steps)
Dry run
Rapid traverse rate override 1, 2, 4, 8, 15, 25, 50, 100%
Rapid traverse bell-shaped
acceleration/deceleration
AI contour control II
TOOL FUNCTION/TOOL COMPENSATION

Tool function 4-digit T code
Tool length measurement (Option)
Cutter compensation C G40 to G42
Tool length compensation G43, G44, G49
Tool offset G45 to G48 (Option)
Tool offset capacity 200 pcs
400, 499, 999 pcs (Option)
Tool offset memory C (Option)
Page n-4
N. SPECIFICATIONS
PROGRAM INPUT
Absolute/incremental programming G90/G91
Canned cycles G73, G74, G76, G80 to G89
Inch/metric conversion G20/G21
Decimal point programming Input by using decimal point
Circular interpolation by R programming
Subprogram call 10 folds nested
Local/Machine coordinate system G52/G53
Workpiece coordinate system G54 - G59
Addition of work coordinate system 48 sets, 300 sets (Option)
Max. programmable dimension ±8-digit
M function 3-digit M code
Custom macro
EDITING OPERATION
Tape code EIA RS244/ISO 840
Automatic recognition
Input/output interface RS232C
Part program storage length 128 Kbyte, 256/512 Kbyte (Option)
Number of registrable programs 63 pcs, 125/200/400/1,000 pcs
(Option)
Search function Program number search, Sequence
number search, Address search
Extended part program editing
Background editing
OTHERS
MDI/LCD Unit 10.4” Color LCD, Keyboard,
and Soft Keys
Programmable Data Input G10
Rigid tapping Synchronized tapping
Stored stroke check 1
Help function Explanation of alarm messages
Run hour and parts count display (Option)
Operating monitor display
Pitch error compensation
English language display
Page n-5
N. SPECIFICATIONS
Thread cutting, synchronous cutting

Helical interpolation
Optional Features
Stored stroke check 2

Manual handle interruption
Single direction positioning
Cylindrical interpolation
F1-digit feed
Addition of optional block skip
Polar coordinate command
Optional chamfering/corner R
Program mirror image
Scaling
Coordinate system rotation
Tool offset memory B
Tool life management function
Playback function
Multi-language display
(Chinese/French/German/Italian/Korean/Spanish)
Page n-6
N. SPECIFICATIONS
N-3 Machine Dimensions
Front View
(Standard 40/60ATC)
mm [inch]
Note: Dimensions in inch are approximate.
Page n-7
N. SPECIFICATIONS
Front View
(Axis Extension 40/60ATC)
mm [inch]
Page n-8
N. SPECIFICATIONS
Front View
(Standard 80/120ATC)
mm [inch]
Page n-9
N. SPECIFICATIONS
Front View
(Axis Extension 80/120ATC)
mm [inch]
Page n-10
N. SPECIFICATIONS
Side View (Operator side)

(Standard)
mm [inch]
Page n-11
N. SPECIFICATIONS
Side View (Operator side)

(Axis Extension)
mm [inch]
Page n-12
N. SPECIFICATIONS
Top View
(40/60ATC)
mm [inch]
Page n-13
N. SPECIFICATIONS
Top View
(80/120ATC)
mm [inch]
Door Opening
Page n-14
N. SPECIFICATIONS
N-4 Pallet Dimensions
□400mm Pallet dimensions (Standard)

mm [inch]
Page n-15
N. SPECIFICATIONS
□500mm Pallet dimensions (Option)

mm [inch]
Page n-16
O. INSTALLATION
O. INSTALLATION
O-1 Environment
For long life with accuracy of the machine, select an

installation site which satisfies the following conditions.
1. No vibration source, such as press machines

near the machine, no roads of heavy traffics, etc.
If the machine is unavoidably installed near a
vibration source, take appropriate measures
against vibration.
2. Ambient temperature and humidity around the

machine should be kept at uniform within the
following ranges. This largely influences
machining accuracy.
Temperature in the factory :17°C ~ 20°C
Humidity in the factory :40~75%
3. Heat source is away from the machine.
4. The machine is not exposed to the direct

sunlight.
5. Ambient atmosphere should not include organic

or corrosive gas or mist.
6. There should not be much dust or particulate

matter around the machine.
Page o-1
O. INSTALLATION
O-2 Foundation
When the ground is strong enough, special foundation work is

unnecessary for installation. However, in the following cases,
carry out the foundation work as shown on the next page.
1. The ground is weak, and it may cause sinking or

inclination of the machine.
2. Higher accuracy and performance are required.
3. High accuracy machining is required for longevity.
Anchoring of the machine

Anchor Bolt (M16)
If the machine is a standard one AnchorNut
Boltfor Anchor Bolt (M16)
(without 1G option), the machine Leveling Bolt (M30, supplied)
body won’t usually move with axis Nut (M30, supplied)

movements.
(150)
Machine Bed
19 (10)
However, if the machine has the

Leveling Plate (supplied)
1G option, be sure to anchor the
machine to the floor to prevent it
from moving with axis movements.
(150～180)
200
300~500
Ground
Page o-2
O. INSTALLATION
Foundation Drawing
(40/60ATC)
mm [inch]
Page o-3
O. INSTALLATION
Foundation Drawing
(80/120ATC)
mm [inch]
Page o-4
O. INSTALLATION
O-3 Hoisting
When hoisting the machine, be sure to hoist/lift the machine

as shown on the next page.

! DANGER
out hoisting, and to use crane or forklift.
- Never go under the lifted machine in any event.
- When a cooperative work is required, determine

! WARNING
a chief person whose instructions the other
personnel must follow. In this case:
- Check the safety of the intended work each other.
- Give signals each other before respective works.
- Use wire rope, chain, shackle or lifting jig of the
specified size without damage, which can
sufficiently withstand the machine weight.
Page o-5
O. INSTALLATION
Hoisting
Total weight: 9,100 kg
(80/120ATC: 9,400 kg)
mm [inch]
Remove all the lifting jigs

(A) after putting
the machine down.
Page o-6
O. INSTALLATION
O-4 Unpacking and Cleaning
After unpacking, remove rust preventive applied on the slide

covers and metallic sections of the machine, using non-
flammable wash oil.
1. The rust preventive agent can get very hard.

N O T I C E
Please remove it completely. Otherwise, it can
damage machine parts such as wipers of the slide
covers when they move with rust preventive agent
left on them.
2. Never use compressed air like air guns for
cleaning.
Fixtures for shipment are painted in orange. Please remove all

the fixtures at installation, and keep them for future move.
1) Setup Doors and Revolving Door
Machine Front, Left Machine Front, Right
2) Operator Door
Top of Operator Door Y axis Cover (Axis Extension)

Page o-7
O. INSTALLATION
O-5 Machine Installation
O-5-1 ATC Magazine (40/60ATC only)
At shipment, the ATC magazine is removed and temporarily

attached to the machine bed.
40ATC : 450kg Procedure

60ATC : 630kg 1. Remove Tool pot slider (4) that is
attached on top of the magazine by a
④ string (see Step 5).
2. Hoisting the magazine, remove eight

Bolts (1) from under the magazine,
then put the magazine down, and
remove the three brackets for
transportation from the machine bed.
3. Remove Tool pot guides (2) and (3),

three pcs in all, from the magazine
(this is for convenience of later work).
Magazine
servo motor
4. Put a rod through the hole in the
magazine and hoist it in a vertically
position with the magazine servo
motor on top.
Page o-8
O. INSTALLATION
(40/60ATC only)
5. Attach Tool pot slider (4) to the ATC
unit.
ATC unit
Tool pot slider
6. Put the lower edge of the magazine on

the shoulder part of the machine bed
and fix it temporarily by two M16x50
bolts and four M16x60 bolts as shown
at left (5).
7. Insert two Taper pins (6a) and fix the

magazine at the bottom by two
M10x55 bolts (6b).
8. Fix the middle part of the magazine to

the machine by two M10x40 bolts (7),
as shown on the photo below.
6a
Taper pins
6b
2－M10X55
Note: Make sure that there is

no clearance between
the bottom of the
magazine lower edge
and the shoulder part
of the machine bed.
Page o-9
O. INSTALLATION
(40/60ATC only)
9. Fix the upper part of the magazine to
the machine by two bolts (8).
ATC
Magazine Unit
Bolt (8)
10. Tighten the six M16 bolts (5) finally.
Note: Make sure that there is no

clearance between the bottom
of the magazine lower edge
and the shoulder part of the
machine bed.
11. Introduce the black cable of the

cylinder sensors from the back of the
magazine to the junction box overhead,
through the area at the back of the
ATC unit.
Back of Magazine
Page o-10
O. INSTALLATION
(40/60ATC only)
12. Connect the power/signal cables
(hanging from the top of the X-axis
slide cover at shipment) to the
magazine servo motor.
13. Connect the hydraulic hoses for the pot

sliding cylinder (coming from the hole
Hose A
on the side wall of the bed, near its
back) to the fittings at the back of the
magazine.
Hose B Note: Make sure that the hoses are

protected by the flexible
protector at the edge of the tray
(dotted circle at left).
14. Attach Tool pot guides (2) and (3) to the

magazine (see Step 3).
15. Remove the plug off the oil cap on the

magazine reduction unit.
Note: Zero point setting of the

magazine is necessary. After
installation of the machine,
please perform Zero point
setting according to Section U-
3 “Reset of Reference Point of
Plug Oil cap ATC Magazine” in this manual.
Page o-11
O. INSTALLATION
O-5-2 Mounting of Parts
Mount the parts shown below (removed for shipment)

according to the instructions on the following pages.
(Standard)
19
21
Page o-12
O. INSTALLATION
(Axis Extension)
Page o-13
O. INSTALLATION
Y-axis Servo Motor
The Y-axis servo motor is removed and separately packed at

shipment; the coupling is attached to the motor shaft.
Set the Y-axis coupling box on the Y-axis

bearing housing.
There are two plugged tapped holes or
two fittings on the flange part of the
coupling box. Make sure that side of the
flange comes at the rear, and connect the
two hoses to these fittings if any.
(Axis Extension Only)
Y-axis servo motor 1. Set the servo motor on the Y-axis

Connector coupling box of the machine with its
connector facing the rear.
(If the machine has a spindle oil chiller,
oil will be circulated in the Y-axis
coupling box. In this case, please
check that there are two O-rings put
between the servo motor and the
coupling box.)
Coupling box
2. Fix the servo motor to the coupling box
tightly with the four bolts.
Page o-14
O. INSTALLATION
3. Fasten the coupling on the ball screw

of the Y axis through the openings at
the bottom of the coupling box
(fastening torque : 24.8 Nm).
4. Connect the cables (Power, Signal and

Brake) to the servo motor.
Note: Because the cables have been

removed, the Y-axis positioning
data are lost. Be sure to set the
mechanical zero point on the Y
axis according to Section O-5-8
“Adjustment of Mechanical Zero
Point” of this chapter after
turning the power on.
Page o-15
O. INSTALLATION
Fluorescent Light (15)
The body of the fluorescent light is put on

the rear part of the machine roof at
shipment (but the cable is not
disconnected).
Location at shipment
Mount the plate with the fluorescent light

to the beam above the X-axis slide cover of
the machine (the notch of the plate
meeting the ceiling duct).
Ceiling duct
Page o-16
O. INSTALLATION
ATC Shutter Cylinder Bracket (16)
The ATC shutter cylinder (1), Stay (2) and Sensors (3) and
(5) are removed and put around the ATC shutter at shipment.
1. Mount Upper cylinder bracket (16) on

Ceiling duct (6) of the machine
2. Attach the rod end of Cylinder (1) to

the ATC shutter.
3. Extend Cylinder (1) putting its upper

end through the hole of Upper cylinder
bracket (16), and fix Stay (2) to
Bracket (4) by four bolts.
4. Fix the upper end of Cylinder (1) to

Upper cylinder bracket (16) by the
hexagon nut (attached to the cylinder
at shipment).
Note: Pay attention to the alignment

of three points A, B and C.
5. Fix Lower sensor (3) and Upper sensor

Sensor (5) to the machine so that the sensor
dog
dog of the ATC shutter will come close
(gap of about 1 mm) to each Sensor
when the ATC shutter is opened and
ATC shutter closed.
6. Connect the air hoses to Cylinder (1).
Page o-17
O. INSTALLATION
Top Cover (13)

Mount the top cover (13) for the machining area.
Connect the hoses to the nozzles on the top cover (13).
Z-axis Slide Cover (17)

Mount the Z-axis upper slide cover (17) on top of the lower
slide cover, and fix it to the base of the B-axis rotary table.
Spindle Oil Chiller (D) [Option]

Put the spindle oil chiller (D) [Option] in the back of the
machine and connect its hoses (no need to consider flow
directions of oil) and cables.
Machine Rear Corner Covers (14)

Mount the machine rear corner covers (14).
Note: Please refer to the photo on the next page.
Signal Light (21)

Mount the signal light (21) on the bracket with four bolts, and
connect the cable (see below) to the signal light.
Note: Be careful of the cable; it should not be stuck when
you open/close the machine front door.
Signal light Cable for Signal light
Page o-18
O. INSTALLATION
ATC Magazine Cover
(40/60ATC)
Assemble the ATC magazine cover in the following way
(refer to the drawing on the next page):
1. Attach Bottom cover (1). At this moment, apply

silicone glue on the cover.
Apply silicone
Note: This is an opening for

2. Attach Side covers (2) to (4). coolant/chips to drop.
Do not plug this opening.
ATC
Frame
2
6 4
3. Attach Magazine door (5). Side cover (8)
4. Attach Side covers (6) to (8). Cover

supports
Note: Before attaching the
side cover (8), attach
the cover supports
(removed at shipment).
Rear corner
covers (14)
5. Attach Safety cover (9) inside.
6. Attach Top cover (10) on top of the magazine.
Page o-19
O. INSTALLATION
Page o-20
O. INSTALLATION
(80/120ATC)
Assemble the ATC magazine cover in the following way (refer

to the drawing on the next page) :
1. Unfold the magazine bottom cover.
2. Attach Side covers (1) and (2), and inserting their lower
joints to the pipe of the bottom cover, fix them.
3. Apply silicone glue on the hatched areas of the bottom

cover and side covers (1) and (2) as indicated on the
drawing.
4. Attach Pipe (3) to the upper joints of Side covers (1) and
(2) and fix it.
5. Mount Covers (5) to (8).
6. Mount Door (9) with hinges.
7. Mount two Stabilizers (10) on top.
8. Attach the ATC manual operation switches to the cover (8),

and fix their cables to the magazine cover.
Page o-21
O. INSTALLATION
Page o-22
O. INSTALLATION
Safety Nets
There are two nets provided for

prevention of matters from falling into
the coolant tank.
Put the two nets in the front of the
machine.
O-5-3 Leveling of Machine
Put a level on the pallet inside the machine, and level the
machine by the six leveling bolts.
Note: If the machine is installed with a 6-Pallet APC Unit, be

sure to keep the indicated dimension about 10 mm or
less.
Main machine
6-Pallet APC Unit

About 10 mm (Option)
or less
Leveling
bolt
Leveling
plate
Page o-23
O. INSTALLATION
Coolant Tank
Connect Coolant tank (Front) and Coolant tank (Side) by bolts
and nuts inserting Gasket between the two tanks, then put it
under the machine. Machine Front
ATC
Magazine
Coolant Tank (Side)
Gasket Coolant Tank (Front)
Note: Check for any leak between the two tanks after filling
coolant fluid.
Additional Cover for Outside Chip Conveyor
Outside Chip Conveyor

(Option)
If the machine has an optional

scraper type outside chip
conveyor, mount the
additional splash cover
(supplied) on the chip
conveyor. Please pay
attention to the direction of
Additional Splash Cover
the splash cover.
Note: This splash cover is not necessary on 6/8-palllet machines.
Page o-24
O. INSTALLATION
O-5-4 Pallet Setting
At shipment, the pallet No. 2 is fixed on the waiting pallet

base of the setup station.
Remove Be sure to remove the bolt at the center of

this bolt the pallet before operation.
Check that the edge locators of the pallet
Pallet No. 2
are positioned as shown on the illustration
Waiting at left, with the red mark of the waiting
pallet base pallet base being in front.
Note: On this machine, the pallet numbers are

Mark
not checked by identifying the pallets
themselves; they are only checked by the
Pallet indexing position of the pallet changing arms. If
lever you remove the pallets from the machine,
be sure to put each pallet back to the
original location.
- When you turn the pallet (400 x 400 mm) by hand,

! WARNING keep your hands off the protection disk of the
pallet. Otherwise your fingers may be caught
between the disk and pallet changing arms.
- Moreover, do not apply force on the protection
disk. If the protection disk is bent, it will collide
with the pallet changing arms.
O-5-5 Electric Wiring and Power Connection

! DANGER out power connection and grounding work.
- To prevent other people from turning power on
by mistake during connection, put a warning tag
or placard such as DO NOT TURN POWER ON at
a prominent place.
Page o-25
O. INSTALLATION
Use the following primary power source and cables.

- Power voltage
200V 3 phase (50 or 60Hz)
- Cables [from the primary power source to the main power
switch of the machine]
Cable with sectional area of 22 mm2 or larger recommended
(50KVA).
- Transformer
If different power voltages are in service in your country, a
proper transformer must be provided. Insert the
transformer between the machine and the main.
- Use one grounding conductor to one machine.

! WARNING
Never connect ground cables like below, or a
serious accident can be caused.
Machine Machine Machine
Note: After wiring, be sure to check the phase by

a phase checker.
O-5-6 Air Source
Air source must be above 0.4 MPa (4 kgf/cm2), 360 N lit./min.
Make sure to use clean dry air; air containing too much dust
or damp may make the machine life very short.
Page o-26
O. INSTALLATION
O-5-7 Fixtures for Transportation
At delivery, fixtures are set for transportation.

Be sure to remove the fixtures (A) to (D) shown in the
illustrations below before operation.
Note: Electric power must be turned on when removing the

wooden support (C) and prop (D). Please refer to the
Operation manual.
Lifting fixtures shown in Section “O-3” also should be taken

off.
Please keep these fixtures for future moving.
Remove Lifting
fixtures, too.
Page o-27
O. INSTALLATION
O-5-8 Adjustment of Mechanical Zero Point (Y Axis)
At delivery, Y-axis servo motor is taken off. After installation,

adjust Y-axis Zero Point prior to operation.
Procedure
1. In MDI Mode, press [OFS/SET] key to show
Setting data display. Change “PARAMETER
WRITE” to “1” from “0”. (Ref. U-1)
2. Press Function key [SYSTEM] and Soft key

SYSTEM (PARAM).
Wood
3. To search Parameter No.1815, press
Numerical keys [1] [8] [1] [5] and Soft key (NO
SRH). The cursor moves to Parameter
１８１５ No.1815.
4. In order to change Parameter No.1815 Bit 4

to “0” from “1”, press the cursor keys to move
cursor at APZ of Line Y. Press Numerical
key [0] and then [INPUT] key.
PARAMETER (SETTING) O0000 N0000
1815 APC APZ
０ INPUT X 0 0 1 1 0 0 0 0
Y 0 0 1 1 0 0 0 0
Z 0 0 1 1 0 0 0 0
Change this “1” to “0”.

P/S Alarm message “Please turn off
power.” appears.
Page o-28
O. INSTALLATION
5. Press [OFS/SET] key to display Setting data

screen. Change “PARAMETER WRITE = 0”.
(Ref. U-1)
Press [RESET] key.
6. Press Emergency Stop pushbutton (61) and

NC OFF pushbutton (57) to turn NC power
off once. By this procedure, the NC deletes
the Y-axis mechanical zero point.
Press NC ON pushbutton (56) to power on
NC. Alarm NO.300 [APC Alarm Y axis origin
return] occurs. Release Emergency Stop
pushbutton (61) and press NC Ready
pushbutton (58). Now NC is ready for
ＣＵＴＴＩＮＧ／ＪＯＧ
ＦＥＥＤＯＶＥＲＲＩＤＥ
operation.
29 43 64
20 93
1.16 1.72 2.52
13.6 0.80 3.72 136
9.3
0.54
90 100 110
5.44
200
7. In JOG mode, set Feed Rate Override and
0.37 80 120 8.00
JOG Feed Setting switch (69) at 630mm/min.

70 130
6.3 60 140 290
0.25 11.6
50 150
4.3 0.17 40 160 17.2 430
30 170
0.12 25.2
2.9
0.08
20
10
0 200
180
190 37.2
630
8. Press Y-axis Selection pushbutton (26).
2.0 ％ 930
0.05 54.4
0 80.0
1.4 INCH/MIN 1360
0 MM/MIN
2000
9. Press Plus Direction Feed pushbutton (78)
until the pointer of the Zero Point plate on
the spindle head side gets between the 2
lines of the Zero Point plate on the column
side.
Note: Perform axis traverse in plus
direction.
10. Perform Zero point return on Y-axis as below.
Zero Point Return (Y-axis)

Confirm that Y-axis is selected. Press Zero
Point Return Mode pushbutton (8), and keep
pressing Plus Direction Feed pushbutton (78)
until Y axis Zero Point Return completion
lamp is lit.
Page o-29
O. INSTALLATION
The pointer comes nearly at the upper line of

the Zero Point plate on the column side.
Note: Confirm that the Y-axis Zero Point
Return Completion lamp (22) is lit.
11. Now temporary Zero Point (Y-axis) is got.

From now on, it's necessary to get true Zero
Point.
Put Test bar of any diameter onto the spindle.

Test bar (Here we take Test bar of Dia. 50 mm.) Put
Spindle Block gauge of any height on the table (Here
head we take Block gauge of 100 mm high).
Block gauge 12. The amount and direction to move is

calculated as below:
Table
Y = (25 + 100) - 660 = - 535
(25: Test bar radius, 100: Block gauge height,
660: Y-axis height)
(In case of Axis Extension)

Y = (25 + 100) - 790 = - 665
(25: Test bar radius, 100: Block gauge height,
790: Y-axis height with extension)
ＨＡＮＤＬＥ
13. Put Block gauge aside off the test bar. In
ＦＥＥＤ
Handle mode, move Y axis by 535 (in case of
Axis Extension: 665) mm in minus direction.
14. Press Soft key (REL) in Position screen.

Press Y axis Selection pushbutton (26) then
press Soft key (ORIGIN) so that the Y-axis
coordinate is set “Y 0.000”.
Page o-30
O. INSTALLATION
No gap 15. With Manual Pulse Generator (Handle feed

amount should be x10/0.01mm), move Y-axis
and find the point where Block gauge slides
Slide
under the Test bar without gap.
16. Check the relative coordinate. Multiply the

data shown as Y–axis coordinate by 1000.
Here we suppose “Y 1.010” as the relative
coordinate. The amount to be input should
be 1010 (1.010 x 1000).
17. In MDI mode, press [OFS/SET]. Change

PARAMETER WRITE to “1 (ENABLE)” (Ref.
U-1)
PS/100 Alarm is displayed.
18. Press [SYSTEM] → [PRM] → [1850], (NO

SRH) in this order. The Cursor goes to
No.1850.
19. Move the cursor to Y-axis.
20. Press [1], [0], [1], [0] and Soft key (+INPUT).
The original value at Parameter No.1850 Y-
axis changes to the value added 1010 to the
original value.
Note: Parameter No.1850 is for “Grid Shift”.
The machine Zero Point is shifted by
the amount input here. The input
value should be the measured data
multiplied by 1000.
Usually, the shift amount should be
around +/- 10 mm.
Page o-31
O. INSTALLATION
ex.)
Here for example, suppose the original data for
Y-axis is “3210”. With cursor keys, move the
cursor to Y-axis.
PARAMETER (SETTING) O0000 N0000

1850
X 335
Y 3210
Z -4691
Input “1010” then press Soft key (+ INPUT).

The Y axis data changes to the value added by
1010, that is, “4220”.
PS/000 Alarm appears requesting power off.
21. Press [OFS/SET] key.
22. Change Parameter Write to “0 (DISABLE)”.

Press RESET key.
OFF
23. Press NC OFF pushbutton (57), to turn
power off once.
24. After a few seconds, bring machine in ready

status.
29 43 64
PS/300 Alarm is displayed.

20 93
1.16 1.72 2.52
13.6 0.80 3.72 136
0.54 5.44
9.3 90 100 110 200
0.37 80 120 8.00
70 130
25. In JOG mode, set Feed Rate Override and

6.3 60 140 290
0.25 11.6
50 150
4.3 0.17 17.2
JOG Feed Setting switch (69) at 630mm/min.
40 160 430
30 170
0.12 25.2
2.9 20 180 630
2.0
0.08
10
0
％
200
190 37.2
930
on the outer scale.
0.05 54.4
0 80.0
1.4 INCH/MIN 1360
0 MM/MIN
2000
Page o-32
O. INSTALLATION
26. Confirm that the Y axis is selected.
27. Keep pressing Plus Direction Feed

pushbutton (78) until the pointer of the Zero
Point plate comes around the center of 2 lines
of the other Zero Point plate.
28. Perform Zero Point Return on Y-axis in Zero

Point Return mode. (Ref. Step 10)
When Y-axis Zero Point Return Completion
lamp (22) is lit, check that the machine
coordinate of Y-axis is “0R. Also check that
the pointer of Zero Point plate is right at the
upper line of the other Zero Point plate.
29. For confirmation, check that the Z-axis has

the height of 660 (in case of Axis Extension:
790) mm.
Note: When it doesn't have the correct

height, try it again from Step 13.
Page o-33
O. INSTALLATION
Coolant Shower on Pallet Changing Arms
Please check and make sure that coolant

from the ceiling nozzles (see the photo at left)
is applied on the pallet changing arms to wash
the spots indicated by the arrows below.
(Some nozzles are pointed at part of the
operator door and so on.)
Pallet changing arms
PLEASE READ BEFORE ROTATING THE SPINDLE!
The spindle bearings are lubricated by the oil and air lubrication system
together with the ballscrews and linear guides. When you rotate the
spindle for the first time after installation, please be sure to follow the steps
below:
1) After turning power on, put a light tool into the spindle, and
ＯＩＬ＆ＡＩＲ
press Oil & Air pushbutton on the operation panel to check
that small particles of oil are flowing out of the mixing
valves (refer to Chapter “R” of this manual).
2) Keep the machine in NC ready status until drops of oil
come out of the drain hole at the lower part of the spindle
nose. It may take about an hour, but pressing Oil & Air
pushbutton from time to time will shorten the time.
DO NOT ROTATE SPINDLE BEFORE OIL COMES OUT!
3) Rotate the spindle under 1,000 min-1 for more than 20
Drain hole
minutes.
4) Perform a spindle warm-up operation.
Page o-34
P. LUBRICATION
P. LUBRICATION
Lubrication is an important factor to ensure a long life and the

best performance of the machine. The following attention
should be paid for that purpose:
1. Use a specified amount of designated oil. If

non-designated oil is used or an excessive
quantity is supplied, it may cause trouble.
2. Before supplying oil, clean up oil supply inlet of

lubrication pump and so on. It can prevent
dust from coming in.
3. Pour oil through a filter to remove dust and

other foreign objects from the oil. If a filter is
not available, use a wire net finer than 150
meshes.
4. New oil should be used each time. Never mix

regenerated or used oil with new one.
5. Even if oil is poured from a newly opened can,

do not use all of it. There may be some
impurities and water at the bottom of the can.
Note: Oily coolant has been used for test of

Spindle through coolant system
(option) of the machine at Kiwa before
shipment. So some of the oily coolant
may remain in the system including
hoses, filter, etc. Please separate it
when you circulate coolant for the first
time.
Page p-1
P. LUBRICATION
P-1 Lubrication Points

No. Lubrication Point Amount Frequency ESSO Mobil Shell
1 Coolant Tank 550 lit. As needed

Spindle oil cooler
15 lit. Exchange
(12,000/15,000 min-1) Unipower Velocite Oil Shell Tetra
2 every
Spindle oil cooler MP10 No.6 Oil 10SP
30 lit. 6 months
(20,000 min-1)
Mobilube HD
8.0 lit. Exchange Esso Gear 80W-90, Mobilube Shell Gelco
3 ATC Unit* (See next every 2 Oil GX 1 SHC 75W-90 or Power Gear
Page.) years 80W-90 Mobil Delvac 1 80W-90
Gear Oil 75W-90
Shell-
Magazine Rotation A few Unipower Vactra Oil
4 Monthly tonna Oil
Chain drops MP68 No.2
S3M68
Axes and Spindle Shell Tetra
5 1.8 lit. As needed Teresso 32 DTE Oil Light
Lubrication Unit 32
Mobilube 1 SHC
Exchange
Rotary Table 75W-90 or Mobil
8.0 lit. every
6
RTH-423 (66.6min-1)
6 months Delvac 1 Gear Oil
** 75W-90
Exchange
Rotary Table Spartan Shell Omala
6.0 lit every Mobil Gear 627
RTH-425 (33.3min-1) EP100 S2G100
6 months
Exchange
Unipower Shell Tellus
7 Hydraulic Unit 20 lit. every DTE 24
SQ32 S2M32
6 months
ATC Tool Pot Shell-
Unipower Vactra Oil
8 Support Monthly tonna Oil
MP68 No.2
(80/120ATC) S3M68
ATC Magazine Shell-
No need to Spartan
9 Reduction Unit 1.0 lit. Mobil Gear SHC-260 Omala
replace EP260
(40/60ATC) S4WE260
Be sure to use the lubricants specified above. If

N O T I C E
lubricants not specified in the table are used, there
will be no warranty for any trouble.
Note *: Please replace the oil in the ATC unit after the first one month (if tools
are changed frequently such as 30 times an hour with 2-3 shifts a
day) or two (if less frequent) of operation.
Note **: Make sure to check the model of the rotary table and use the correct
oil.
Note 1: The amount of oil in each component should be checked daily if
applicable.
Note 2: When replacing oil of Spindle oil cooler, ATC unit, Rotary table or
Hydraulic unit, all the amount should be exchanged at once. Do not
add oil to the older oil to prevent mixture of oil from different makers.
Page p-2
P. LUBRICATION
Lubrication Point 1
Page p-3
P. LUBRICATION
Lubrication Point 2
Page p-4
P. LUBRICATION
(40/60ATC)
(80/120ATC)
Page p-5
P. LUBRICATION
P-2 Replacement of Oil
The oil replacement timing is specified in the lubrication

points table. Refer to the table and replace the oil when the
replacement time comes.
When adding or replacing oil to any unit, please

! DANGER make sure to turn off the power supply before
working.
Lubrication and Replacement of Oil in ATC Unit
Oil Replacement Procedure
1. Prepare a container to collect the dirty oil and put it under

the drain port. After that remove the drain plug.
2. After collecting all the oil, wind a new seal tape around
the drain plug you removed earlier and attach the plug to
the drain port.
3. Remove the cap of the oil filling port. While confirming the
oil gauge, fill new oil until it reaches the red circle level at
the center of the gauge.
4. After filling the oil, attach the seal tape around the
removed plug. Insert the plug into the oil filling port.
Lubrication of ATC unit
Check the oil gauge daily. And fill new oil when the oil level
in the oil gauge disappears. To add oil, refer to the above
procedure 3 to 4.
Refer to the figure on the next page for the position of the oil
gauge, etc…
Since the lubrication position is at a high place,

! WARNING please use a stable ladder or stand and work
carefully for your safety.
Page p-6
P. LUBRICATION
Filling Port
Oil Gage
Drain Port
[Left side ATC unit]
Page p-7
P. LUBRICATION
P-3 Coolant Tank
1) Cleaning of the filter
The coolant tank is separated from the machine.

The filter in the coolant tank becomes clogged in use.
The clogged filter deteriorates coolant oil and it can
generate trouble on coolant pumps.
Check the coolant tank daily and clean the filters.
Turn main power off before cleaning or replacing

! WARNING filters.
Before cleaning filters in the coolant tanks, turn off the

switch of the pumps and wait until the coolant stops flowing.
Procedure
(See the next page)
(1) Replace the screen filter (A).
Note: There is a dummy filter set behind the screen

filter.
Be sure to refer to Section Q-8 “How to Replace
Screen Filters”.
(2) Clean the bucket (E).
Page p-8
P. LUBRICATION
Machine
Front
Screen Filter Dummy Filter
Coolant Tank
Page p-9
P. LUBRICATION
2) Coolant pumps
Machine
Front
3 1 4 2
Pump Connection Hose

1 for 1st coolant from the spindle 3/4”
2 for 2nd coolant from the APC 1”
from the through
3 for 3rd coolant (option) 1/2”
spindle coolant system
4 for 4th coolant from the bed 1”x 2 pcs
Page p-10
Q. PERIODICAL CHECK-UPS AND MAINTENANCE
Periodical check-ups are indispensable for good

maintenance of the machine, keeping it in good working
condition and extending its service life.
- To prevent other people from turning power on or

! DANGER
touching the operation panel by mistake during
maintenance or servicing, place a tag or placard
showing that maintenance is under way at a
prominent place.
- Before maintenance or servicing, turn off the
main power breaker. For maintenance in the
electric box, in particular, shut off the primary
power of the factory, and do not open the electric
box doors for several minutes after that because
residual high voltage is still present. Failure to
observe this warning may result in serious
personal injury or even death from electric shock.
Page q-1
Q-1 Lubrication Unit
Lubrication unit for Spindle, Ballscrews and Linear guide
1. Lubrication
Be sure to use specified new oil only.
Specified Oil
Inlet MAKER TYPE
Esso Teresso 32
Tank Mobil DTE Oil Light
Shell Shell Tetra 32
AMZ-III
[LUBE]
2. Cleaning of Suction Filter

Take off the suction filter from inside the tank. Clean it
with cleaner oil.
Screw
Filter bracket
Suction filter
Oil level Filter set

switch
Filter stopper
Page q-2
Q-2 Air Unit
Air unit is located at the back of the machine.
Water Separator Filter regulator
[Air Unit]
[Maintenance]
Replace the filter element immediately at expiry.
Water accumulated inside the filter must be drained.

Otherwise, water may flow out to the secondary side.
Page q-3
Q-3 Air Filter
1. Water Separator
This is Air filter (mist separator). It is located on the

right hand side of the electric box (Ref.R-1).
Time to replace Filter element with new one

When the differential pressure reaches 0.1MPa, filter
element is to be replaced.
When 2 years has passed, filter element is to be replaced
regardless of the differential pressure.
Following the below procedure, replace the element

immediately with new one. At the same time, replace O
ring and gasket, too.
Sight Glass
The water is automatically drained out

when the level reaches the upper end of
the glass.
By turning the manual drain in the
direction of “O”, water is also drained out.
Please note that it will spurt under
pressure.
Open O S Shut
Page q-4
Work Procedure
1) Loosen 4 cap bolts on the flange of the body to take off
Disassemble
the housing.
2) Set a new O ring to the body.
3) Set a new gasket to the body.
Assemble
4) Put a new element with a hole upside into the housing.
5) Tighten the 4 cap bolts to fix the housing to the body.
Note: At disassembly/assembly, be sure to stop air

supply.
This is to remove the inside pressure.
Description Part Code

Bolt Checker
Element
O ring AM-EL350
Gasket Body
O ring
Gasket
Element
Housing
Page q-5
2. Filter regulator
Time to replace Filter element with new one

When 2 years has passed, filter element is to be replaced.
This filter regulator is equipped with Auto Drain.
Drainage from Auto Drain

At the bottom of Auto Drain, there is a knob.
Usually it should be tightened in the direction of [S]. For
drainage, loosen it in the direction of [O].
When pressure remains inside the filter, the fluid can

spurt.
O S
Open Shut
Page q-6
How to replace element of filter regulator
Work Procedure
1) Remove the case assy from the
product.
Note: Be careful not to pull Product
out the stem.
Dis-
2) Turn the element assy 45 deg.
assembly
in either direction and remove it.
3) Turning the baffle in the
indicated direction, remove the
element,
Groove
1) Attach the element to the
deflector, then fix the baffle in
the indicated direction, Element
2) Attach the element assy to the assy
case, and turning the case in
either direction by 45 deg.,
make the projections of the
Projection
element assy meet the slits of
Assembly
the case.
3) Attach the case assy to the
product, and turn the case assy
until the lock button meets the Deflector
groove of the product.
Check that the lock button is
locked on the groove of the Element
product before pressurization.
Turning Turning
direction direction
at assembling at disassembling
Note:Stop supply of air before
Baffle
disassembling of the Filter
regulator. Slit
Part
Part No.
Name
Element AF40P-060S
Lock button
Case
Stem
Page q-7
Q-4 Cooling Fan in Electric Box

! DANGER
out power connection.
- To prevent other people from turning power on by
mistake during servicing inside the electric box,
place a tag or placard “NEVER TURN POWER ON”
at a prominent place.
Clean the filters of the cooling fans, using compressed air,

monthly.
Q-5 Trochoid Pump (Option)
If your machine has an optional coolant through spindle

system, there is a trochoid pump (as shown below) attached to
the coolant tank.
If the vacuum gage points to the red zone (pressure loss of
0.035 MPa or more), replace the cartridge filter.
Cap
Cartridge
Trochoid Pump Filter
Vacuum Gage
-0.035[Mpa]
Cleaning required
(Blue zone)
(Red zone)
Normal
Page q-8
Q-6 How to Replace Batteries
Batteries are set for back-up memory of programs, offset

amount and parameters for CNC, and of data such as
absolute positions for the absolute pulse coders. When the
battery voltage falls, a message will be displayed on the LCD.
Batteries must be exchanged within one week after the first
display. Otherwise all the memory above mentioned may be
lost.
Even if the message is not displayed, please replace the

batteries once a year.
(If the machine has a multi-pallet APC unit, also replace the
battery for the absolute pulse coder of the pallet rotating
table once a year.)
a) CNC back-up batteries
BAT
(SOFT KEY)
CNC back-up batteries
When the battery voltage drops, BAT is displayed

Abs. pulse coder on the LCD.
batteries Please replace the batteries with new ones
referring to FANUC Operator’s manual (1.3.1
“When using commercial alkaline dry cells” of
Chapter IV “MAINTENANCE”).
Batteries are contained in the battery case
attached on the electric box door. Batteries can be
replaced safely without opening the doors.
Note: Use only the specified batteries.
Electric Box
Page q-9
b) Absolute pulse coder batteries
If Absolute Pulse Coder alarms 306 to 308 are

displayed on the screen, the absolute pulse coder
batteries are low.
Please replace them as soon as possible, in the

same way as CNC back-up batteries. Also refer to
FANUC Operator’s manual (1.3.4 “Battery for
Absolute Pulsecoders” of Chapter IV
“MAINTENANCE”).
Note: The following message might also be

displayed on the screen when these
batteries become low:
OPERATOR MESSAGE O0000 N00000

1. 2018 BECAUSE BETA UNIT
BATTERY IS LOW, OR DUE TO
DISCONNECTION OF CABLE,
MAGAZINE ZERO POINT DATA ARE
LOST. -SET ＩＴ UP WITH KEEP RELAY
K30.0=1.
MDI **** *** *** 18:42:30

[ ] [ MSG ] [HISTRY] [ ][ ]
Beta amplifier unit Please check the LED display of the Beta
amplifier unit inside the electric box. If it
has an abnormal indication, zero point
setting of the ATC magazine (refer to
Section U-3 of this manual) and execution
of zero point return on each axis (refer to
Section E-1 of the Operation manual) are
necessary after replacement of batteries.
Electric Box
Page q-10
c) Absolute pulse coder battery for multi-pallet APC unit (option)
If the machine has a multi-pallet APC unit, a

lithium battery is set for the absolute pulse coder
memory back-up of the Beta amplifier unit. When
this battery voltage drops, Operator message No.
2520 is displayed on the LCD.
Please replace the battery with new one (Code No.
A06B-6093-K001), following the steps below.
Replacement of this battery requires work inside

! DANGER
the electric box of the 6-pallet APC unit with
power on. Only qualified personnel are
authorized to carry it out.
Procedure
ON
1. Turn Main Switch “ON”.
OFF
ＥＲＧＥＮＣ
2. Check that Emergency Stop Pushbutton (61) is
ＥＭＹ
pressed down.
ＳＴＯＰ
3. Press NC ON pushbutton (56). The lamp is lit

ON on.
Note 1: When the NC is already on, Steps 1

and 3 are not necessary.
Note 2: If the battery is replaced while power
is off, the memory of the absolute
position is erased. In this case, Zero
point setting of the pallet rotating
table becomes necessary. Refer to
Appendix VI of this manual.
Page q-11
4. Open the door of the electric box of the

multi-pallet APC unit.
5. Take off the battery cover at the bottom of the

Beta amplifier unit.
(1) CONNECTOR
(2) HOOK
(3) CLAMPER
(1)
Beta amplifier unit
6V Lithium Battery for

Absolute Pulse Coder
(2)‘
A98L-0031-0011
(Code No. A06B-6093-K001)
(3) (3) Battery Cover

A230-0533-X003
(Code No. A06B-6093-K002)
6. Take off the connector (1) of the battery.
7. Replace the battery with new one.
8. Connect the connector (1) to the Beta amplifier

unit.
9. Attach the battery cover to the Beta amplifier

unit.
10. Close the electric box.
Note: If the Beta amplifier unit shows an

abnormal indication, Zero point setting
of the pallet rotating table is necessary.
Page q-12
Q-7 Daily Check Sheet

NO CHECK POINTS CHECK ITEM NOTE 1 2 3 4 5 6 7
*Lubricant amount sufficient? Add if
1 Lubrication Tank
*Lubricant oil clean? necessary
Oil Cooler for *Fluid amount sufficient?
Spindle Jacket *Fluid clean?
2
Cooling System *No clog on air filter?
(Option) (Clean once in 2 weeks.)
*Coolant amount sufficient and
Add if
3 Coolant Tank clean?
necessary
*No clog on filter?
*Lubricated sufficiently?
4 Slide Surfaces
*No damage on wipers?
5 Air Unit *Color of indicator is green?
*Air/Hydraulic pressure
6 Pressure Gauges
sufficient?
*No leakage of air, oil or
7 Piping, etc.
coolant?
*No abnormal noise or
Motor, Gear Box,
8 vibration?
etc.
*No abnormal heating?
Moving Section
-Column ( X ) *Check oil level on rotary table,
-Spindle Head ( Y) and ATC unit.
-Saddle ( Z ) *No abnormal noise or
9
-Rotary Table ( B ) vibration?
-ATC Unit *Operation is smooth and
-ATC Magazine proper?
-APC
*Operation of switches, levers
10 Operation Panel
and/or lamps is proper?
11 Safety Device *Soft OT functions properly?
12 Cooling Fan *Cooling fans turning? Ref. Q-3
13 Wiring, Cables *No damage or disconnection?
14 Hydraulic unit *Check oil level.
*Tool holders set correctly?
15 ATC Magazine
*Tools fixed correctly?
*No abnormal noise, vibration
16 Spindle Head
or heat?
*Machining accuracy kept
17 Machined Product
good?
*ALM and/or BAT not
18 LCD Screen Ref. Q-5
displayed?
19 Trochoid Pump *Doesn’t the pointer enter
Ref. Q-4
(Option) yellow or red zone?
Chiller for Core
20 Cooling System *No clog on air filter?
(Option)
*Clean table surface, inside
After
chip bucket, slide covers and
21 Cleaning operation
inside spindle taper.
(every day)
*Remove chips.
Page q-13
Q-8 Semi-Annual Check Sheet

NO. CHECK POINTS CHECK ITEM NOTE 6 12 18 24 30 36
*Clean inside tank.
1 Lubrication Tank Ref. Q-1
*Clean suction filter.
Oil Cooler for *Replace oil inside the unit.
2
Spindle (Option) *Clean air filter.
3 Pressure Gauges *Pressure gauge indication normal?
*Clean inside tank.
4 Coolant Tank Ref. P-2
*No clog on filter?
*Clean filter or replace filter
element.
5 Air Unit Ref. Q-2
*No air leakage on air unit or
piping?
*No oil leakage?
6 Piping, etc.
*No coolant leakage?
*Spindle runs with no vibration?
7 Spindle Head
*No abnormal sound?
*No abnormal sound or vibration
8 X, Y, Z, B-axes while axis traverse?
*Check slide seals.
AC Servo Motors *No abnormal sound, vibration or
9 for axes and ATC heat?
Magazine *No looseness on cannon connector?
*No abnormal sound, vibration or
10 Spindle AC Motor heat?
*Check insulation resistance.
*Check insulation resistance.
11 Other AC Motors *No abnormal sound or heat on
bearings?
Gear Box and
*No abnormal sound, vibration or
12 Other Rotating
heat?
Section
*No damage or disconnection?
*No looseness of connectors?
Operation Panel, Tighten them if necessary.
Electric Box, *No looseness on terminal screws?
Connectors, *Check functions by operation.
13
Cooling Fan, *Check contacts of magnet switches
Cable in electric box.
*Push in control relays if necessary.
*Clean air filter.
Ref. Q-3
*Clean cooling fan.
Chip Conveyor *Lubricate transmission.
14
(Option) *Disassemble to clean.
*Check machine level with level
15 Leveling
gauge. Adjust it if necessary.
Hydraulic
16 *Replace oil inside the unit.
Unit
17 Rotary Table *Replace oil inside the unit. Ref. B-2
Chiller for Core
18 Cooling System *No clog on air filter?
(Option)
Page q-14
Q-9 How to Replace Screen Filters
Before cleaning, replace the screen filters in the following way.
Upstream Screen Filter
Coolant Flow
Screen filter
Dummy filter
A Dummy filter is set at the back
(downstream) of the screen filter.
Remove the dummy filter first.
In place of the dummy filter, set a new

(clean) screen filter.
Note: Be sure to set the new screen

filter behind the existing screen
filter.
Page q-15
Now remove the existing screen filter.
Move the new screen filter forward

(upstream).
Note: Do not lift the screen filter up

while moving.
Set the dummy filter behind the new

screen filter.
Clean the removed screen filter and

keep it until next replacement.
Note: Do not use two screen filters at

a time in normal operation.
Page q-16
Q-10 Maintenance of HSK Spindle (Option)
Section 1 Preventive Maintenance Schedule

To guarantee the function of the drawbar, the following
preventive maintenance schedule must be adhered to.
[Every week]
- Check the lip seal in the clamping unit (visual check).
Lip Seal Gripper
Clamping cone
- Check the gripper for pollution or damage; is it sufficiently

greased (visual check)?
Pay attention:
The greasing cycle depends on the loss of lubrication in the
clamping unit.
Possible causes for the loss of lubrication:

• Lip seal in the clamping cone is defective.
• Some type of coolant can dissolve grease.
• Cleaning spray from outside.
For greasing, see Section 2.
Page q-17
[Every six months]

- In unclamped position, check the gauge dimension E.M.
It should be 10.5 mm.
- Check if the spindle clamps a tool correctly.

- Test Pull-in-force;
If the pull-in-force is smaller than 70% of the nominal
value, try the following procedures:
• grease the clamping unit and test the pull-in force again.
• exchange the gripper and test it again.
• exchange the complete drawbar.
[Every year]
- Exchange the lip seal (see Section 4).
Page q-18
Section 2 Greasing of Clamping Unit
Greasing in assembled condition
If it is very dirty, take the clamping unit out and clean it.
Then grease the clamping unit and reassemble.
Grease for HSK Clamping Unit
(standard)
Note: Use only grease of one company; do not mix the grease!
Page q-19
Section 3 Disassembling of Clamping Unit
cone
In unclamped position:
1. loosen lock screw
2. unscrew clamping cone
3. remove gripper segments with light tilting movements
4. remove O-ring from drawbar
5. remove spacer using 2 long nose pliers or tweezers;
optional with HSK63: use disassembling tools
Section 4 Exchange of Lip Seal

For dismounting the lip seal, it is not necessary to take
the ring away.
- Take away the damaged lip seal

with a hook or pliers
- Compress the lip ring and insert it

in the clamping cone.
- Press the seal with a blunt object

against the lining.
- Take a mandrel to bring it in the
final position.
Page q-20
R. HYDRAULIC AND PNEUMATIC COMPONENTS
R-1 Layout of Components

(Machine Rear Side)
Page r-1
(Machine Top / Magazine Side)
Page r-2
(Column Right Side)
Page r-3
R-2 Solenoid Valve
Page r-4
Page r-5
R-3 List of Other Components
Page r-6
R-4 Air Circuit
Page r-7
With Coolant Through Spindle (Option)
Without Coolant Through Spindle
Page r-8
R-5 Hydraulic Circuit
Main unit
Page r-9
ATC
(40/60ATC)
Page r-10
(80/120ATC)
Page r-11
R-6 Lubrication Circuit
Note 1: The adjusters of the mixing valves were set

properly at shipment. Do not change them.
Note 2: Use the specified oil for the lubrication pump.
Page r-12
R-7 Other Circuits
Temperature Control Circuit
Page r-13
Coolant Circuit
Note: Coolant through spindle is optional.
Page r-14
S. LIMIT SWITCH
S. LIMIT SWITCH
S-1 Limit Switch List
MODEL
NO. APPLICATION LOCATION
(MAKER)
FL7M-3J6HD-L5
LS 1 Spindle Unclamped Spindle
(AZBIL)
FL7M-3J6HD-L5
LS 2 Spindle Clamped Spindle
(AZBIL)
LS 3 APC Rotation Cylinder Out Cylinder for APC AX115 (TAIYO)
LS 4 APC Rotation Cylinder Return Cylinder for APC AX115 (TAIYO)
LS 5 APC Rotation Acceleration 1 Cylinder for APC AX115 (TAIYO)
LS 6 APC Rotation Acceleration 2 Cylinder for APC AX115 (TAIYO)
FL7M-3J6HD
LS 7 Pallets Up APC Rotation Base
(AZBIL)
FL7M-3J6HD
LS 8 Pallets Down APC Rotation Base
(AZBIL)
Cylinder for ATC FL7M-7J6HD
LS 9 ATC Shutter Opened
Shutter (AZBIL)
Cylinder for ATC FL7M-7J6HD
LS10 ATC Shutter Closed
Shutter (AZBIL)
HS1L-
LS11 Operator Side Door Interlock Operator Side Door DT44KMSR-R
(IDEC)
HS1L-
LS12 ATC Door Interlock ATC Door DT44KMSR-R
(IDEC)
HS1L-
LS13 Set-up Door Interlock Set-up Door (Left) DT44KMSR-R
(IDEC)
Loading Side Pallet FL7M-3J6HD
LS15 Loading Side Pallet Indexing
Bracket (AZBIL)
Page s-1
S. LIMIT SWITCH
S-2 Limit Switch Arrangement
Drawing 1
Page s-2
S. LIMIT SWITCH
Drawing 2
Page s-3
S. LIMIT SWITCH
Drawing 3
(40/60ATC)
Page s-4
S. LIMIT SWITCH
(80/120ATC)
Page s-5
S. LIMIT SWITCH
S-3 Limit Switches for ATC Pot Slider
(40/60ATC)
MODEL
NO. APPLICATION LOCATION
(MAKER)
Hydraulic cylinder for tool pot
LS16 Tool pot at magazine AX115 (TAIYO)
slide
Tool pot at double Hydraulic cylinder for tool pot
LS17 AX115 (TAIYO)
arm slide
Page s-6
S. LIMIT SWITCH
(80/120ATC)
NO. APPLICATION LOCATION MODEL (MAKER)

Waiting pot at Hydraulic cylinder for 90°
LS16 AX115 (TAIYO)
magazine swing of waiting pot
Waiting pot at Hydraulic cylinder for 90°
LS17 AX115 (TAIYO)
double arm swing of waiting pot
Hydraulic cylinder for back
Single arm at initial
LS50 and forth movement of single AX115 (TAIYO)
position
arm
Single arm at
magazine pot
arm
Single arm at
waiting pot
arm
Tool presence check HP800-T2L-L05
LS53
at magazine pot (AZBIL)
Tool presence check HP800-T2L-L05
LS54
at waiting pot (AZBIL)
Single arm has Hydraulic cylinder for up and
LS55 AX115 (TAIYO)
pulled Tool out. down movement of single arm
Single arm has Hydraulic cylinder for up and
LS56 AX115 (TAIYO)
inserted Tool. down movement of single arm
Page s-7
T. SPINDLE SPEED AND OUTPUT/TORQUE
T-1 10,000 min-1
Page t-1
T-2 12,000 min-1
Page t-2
T-3 15,000 min-1
Page t-3
T-4 20,000 min-1
Page t-4
U. ADJUSTMENT
U. ADJUSTMENT
U-1 Keep Relay Setting
ＭＤＩ
1. Select the MDI mode by pressing MDI Mode
Pushbutton (4).
OFS
2. Press function key [OFS/SET].
SET
3. Press soft key [SETTING] to display the

setting data screen.
This screen consists of several pages.
PAGE
Press page key [↑PAGE] or [↓PAGE] until the
PAGE
setting data screen is displayed.
SETTING (HANDY) O0001N00000

PARAMETER WRITE = 1 ( 0 : DISABLE 1 : ENABLE )
TV CHECK = 0 ( 0 : OFF 1 : ON )
PUNCH CODE = 1 ( 0 : EIA 1 : ISO )
INPUT UNIT = 0 ( 0 : MM 1 : INCH )
I/O CHANNEL = 4 ( 0-3 : CHANNEL NO. )
SEAQUENCE NO. = 0 ( 0 : OFF 1 : ON )
>
MDI **** *** *** 16:05:59
[OFFSET ] [SETTING ] [ WORK ] [ ] [ (OPRT) ]
4. Move the cursor to "PARAMETER WRITE" by

pressing cursor keys.
OR
5. Press soft key [(OPRT)], [1: ENABLE] in this

order and the parameter writing becomes
enabled.
CNC enters a P/S Alarm (No. 100) status.
6. Press function key [SYSTEM].

SYSTEM
7. Press soft key [ ▷ ] twice, [PMC MNTE], [ ▷ ]

several times and [KEEPRL] in this order and
the Keep Relay data screen is displayed.
Page u-1
U. ADJUSTMENT
Keep Relay Screen (e.g. K57.2)
PMC PRM (KEEP RELAY) MONIT RUN ADDRESS for

NO. ADDRESS DATA NO. ADDRESS DATA sequence program
01 K40 00000000 11 K50 00000000
02 K41 00000000 12 K51 00000000
03 K42 00000000 13 K52 00000000
04 K43 00000000 14 K53 00000000 K57.2 (Keep Relay
05 K44 00000000 15 K54 00000000
06 K45 00000000 16 K55 00000000 No. 57.2 bit)
07 K46 00000000 17 K56 00000000
08 K47 00000000 18 K57 00000000
09 K48 00000000 19 K58 00000000
10 K49 00000000 20 K59 00000000
[ TIMER ] [COUNTER] [KEEPRL ] [ DATA ] [ ]
Note: Keep Relays (K900 to K919) are used by

PMC System. Do not change these
Keep Relays.
8. Move the cursor to K57 and press Cursor key

1 INPUT [→] to highlight the sixth "0." This is Keep
Relay K57.2. Press [1] then [INPUT].
9. Return to the setting data screen.

Move the cursor to "PARAMETER WRITE".
Press soft key [(OPRT)], then [0: DISABLE].
10. To release alarm status, press [RESET] key.

RESET
11. After adjustment of Pallet changing arms for

example, return Keep Relay No. K57.2 to "0"
from "1".
Page u-2
U. ADJUSTMENT
U-2 Backlash Compensation
This is a function which compensates the mechanical

backlash, generated when a shaft reverses its rotational
direction. This compensation is made by programming a
compensation amount previously measured in pulses by the
counter of the NC.
Setting of Backlash Compensation
1. Principle
When feed direction is changed in automatic or
manual operation, the motor rotates antecedently
in the new feed direction by the number of pulses
previously set, before executing the feed command.
The mechanical backlash is compensated in this
way.
However, when the power is turned off, the
previous feed direction is cleared from the memory.
Therefore, it is arranged that, every time the power
is turned on, the previous feed direction is
automatically regarded “+ direction”.
Consequently, if a - direction feed is commanded
just after turning the power on, the backlash
compensation will work.
Motor rotation:
→ : - direction
← : + direction
◯: Compensation amount
The backlash compensation amounts are

determined by repeating the backlash
measurement after the mechanical feeding system
is properly adjusted.
Page u-3
U. ADJUSTMENT
2. How to set backlash compensation amount
Backlash compensation amounts are set by the

MDI panel operation. The compensation amounts
have been already set and strictly checked before
delivery. However, if the machine is disassembled
for repair in your shop, they must be reset after
that. For this setting, refer to FANUC’s
“Parameter Manual”, or contact your dealer.
Page u-4
U. ADJUSTMENT
U-3 Reset of Zero Point of ATC Magazine
(1) Beta Screen and Beta Servo Parameter Setting
1. Press SYSTEM key on NC panel.

SYSTEM
2. Press Soft key [ ▷ ] at the right end several

times. Soft key [P. MATE MGR.] will be
displayed at the bottom of LCD.
3. Press Soft key [P. MATE MGR.] to display Beta

screen.
P. MATE MGR.
MACHINE PARAMETER MESSAGE
OPRT
NO. SRH INPUT
Note: When you pressed a wrong soft key,

press Soft key [<] to return to the
previous display of Soft keys.
Page u-5
U. ADJUSTMENT
Description of Soft keys
[MACHINE] Displays the present position in Machine

coordinate system.
[PARAMETER] Displays Parameter screen for the Beta

servo.
Pressing [OPRT] will display [NO. SRH].

Directly key in Parameter No. to be set, and
then press Soft key for [NO. SRH] to move
the cursor to the desired Parameter No.
Enter a new parameter and press Soft key
[INPUT]. The new parameter will be set in
NC.
Note: Some parameters will not be

renewed until NC power is turned off.
In such a case, turn NC power off and
turn it on again.
[MESSAGE] Displays Beta servo alarm message No.
[NO. SRH] To search Parameter No. you have keyed in.
[INPUT] To set the entered parameter in NC.
Page u-6
U. ADJUSTMENT
(2) Zero Point Return Setting of Magazine
1. Set Keep relay No. K30.0 to “1” to enable Beta

servo Zero point return. K30.0 means the
first figure from right in the eight figures.
(Refer to “Keep Relay Setting” in U-1).
2. Check that the ATC door for setting tools on

the machine left side is closed.
Check that Servo alarms 000, 224, 319 and 350
are displayed on [MSG] screen, or the LED
indication on the Beta servo unit (319 and 350
are not always displayed), and turn NC power
off once. Then turn NC power on again.
Servo alarms 000 and 350 will disappear. For
Alarm display, refer to Section (1).
Alarm code (LCD)

000
224
319
350
ＪＯＧ
3. Press JOG Mode pushbutton (6), set ATC
manual operation switch (94) to “Magazine
rotation clockwise” and press ATC manual
A T C start pushbutton (95) until Tool pot No. 1
comes to the ATC position (where the pot can
be transferred to the double arm side).
START
Ｒ
Ｖ Note: If Tool pot No. 1 is already in the ATC
Ｓ
ＴＲＴ
position, this Step No. 3 is not
necessary.
Page u-7
U. ADJUSTMENT
4. Set ATC manual operation switch (94) to

A T C “Magazine rotation counterclockwise” and
press ATC manual start pushbutton (95) to
move the magazine by 3 pots counterclockwise.
START Ｒ
Ｖ
Ｓ
ＴＲＴ
5. To release Servo alarm 319 if any, turn NC

A T C
power off, and turn NC power on again.
Then set ATC manual operation switch (94) to
“Magazine rotation clockwise.” By pressing
ATC manual start pushbutton (95), move the
START Ｒ
Ｖ
Ｓ
ＴＲＴ magazine by 2 pots clockwise.
6. Press Zero point return mode pushbutton (8) to

ＺＥＲＯ
ＲＥＴＵＲＮ
light its lamp on, and then keep pressing ATC
manual start pushbutton (95) until the
magazine stops. Now check the position of the
START
Ｓ
ＴＲＴ actual magazine (not the display), and it will be
before the correct position. Then keep
pressing ATC manual start pushbutton (95)
again until the magazine stops, and check the
position. By repeating this, the magazine will
finally stop at the correct position.
7. Check that the display of Beta position (in the

Machine coordinate system) shows “0” [refer
Section (1)]. If it is not “0” repeat Steps 4 to 7
above. Then press [RESET] pushbutton on
the NC panel, and the magazine zero point will
be set and Servo alarm 224 will disappear.
Page u-8
U. ADJUSTMENT

manual operation switch (94) to "Tool Pot on
ＪＯＧ
Double Arm Side" and press ATC manual start

A T C pushbutton (95). Check if the tool pot moves
to the double arm side smoothly.
START Ｒ
Ｖ
Ｓ
ＴＲＴ
9. Set Keep relay No. K30.0 back to “0” in MDI

Mode.

manual operation switch (94) to “Magazine
ＪＯＧ
rotation clockwise,” and press ATC manual

A T C start pushbutton (95). Check that the
magazine will stop correctly (not in between).
START Ｒ
Ｖ
Ｓ
ＴＲＴ
<Grid Shift>
If the magazine does not stop correctly,
adjustment of Parameter No. 181 (grid shift) is
necessary.
Note: If the machine has a 6-pallet APC,

select the screen of 1. GROUP2/Beta
(the screen of 2. GROUP5/Beta is for
the 6-pallet APC).
Adjustment of Parameter No. 181

Return to Step No. 1 to change Keep relay No.
K30.1 to “1” again, and adjust the value of
Parameter No. 181 in the following way:
Page u-9
U. ADJUSTMENT
a) If the magazine goes too far, decrease the

value for Parameter No. 181.
b) If the magazine stops short of the expected

point, increase the value for Parameter No.
181.
After changing Parameter No. 181, repeat

Steps 2. to 12. until the magazine stops at the
right place.
11. Press [OFS/SET] pushbutton on the NC panel,

OFS and change “PARAMETER WRITE =” from “1”
SET
to “0.”
Note 1: Above procedure is effective only

when the parameters of both CNC and
Beta servo unit are not lost. If these
parameters have been lost, Zero point
return of ATC magazine can not be
done by these steps. In such a case,
please contact your dealer for repair.
Note 2: Please replace batteries of the
absolute pulse coder for the tool pot
magazine once a year (see Section Q-5
of this manual).
Page u-10
U. ADJUSTMENT
U-4 Single Step of ATC Operation

(Restoration of ATC when ATC is stopped in trouble)
Step chart of ATC operation

G91 G28 Z0 ;
G91 G30 X0 Y0 ; Spindle moves to the ATC position.
M171 (ATC Shutter Opened) M170 (Magazine Rotation

in +/- Direction)
M19 (Spindle Orientation) M172 (ATC Shutter Closed)
M161 (Tool chucking) M167 (Double Arm moves to initial

position, then ATC Shutter closed)
M162 (Spindle Tool Unclamped) M166 (Spindle Tool Clamped)
M164 180°Forward Turn (Arm retracted  Forward Turn  Arm extended)
M165 180°Reverse Turn (Arm retracted  Reverse Turn  Arm extended)
Page u-11
U. ADJUSTMENT
Single Step ATC Operation by ATC Manual Operation Box
1. Perform Z-axis Zero Point Return (G91 G28

Z0;), X-, Y-axis second point return (G91 G30
X0 Y0;) and spindle orientation (M19).
ＪＯＧ
2. Press JOG Mode pushbutton (6).
3. Select an action by ATC manual operation

A T C switch (94). Please refer to Section C-3 (94) of
the Operation manual for the meanings of the
symbols.
Ｒ
Ｖ
Ｓ
ＴＴ
4. Press ATC Manual Start pushbutton (95).
The selected ATC movement is started.
Note: If double arm cannot be returned to the

home position by these steps, please
refer to the next section.
Page u-12
U. ADJUSTMENT
U-5 How to Bring Double Arm to Home Position
This adjustment is to be done by qualified

! WARNING
personnel.
1. Set Keep Relay K82.7 for “1”. (ATC arm can

be operated by MPG.) K82.7 is the left most
figure of the eight.
2. Press SYSTEM > [PMC] > [PARAMETER] >

[DATA] to display the following screen.
3. Press [ZOOM] to display the data table screen,

and press [PAGE] several times to display the
following screen.
Page u-13
U. ADJUSTMENT
4. Select the 5th axis on the manual pulse

generator, and move the ATC arm until D764
(current ATC arm position) becomes zero
(Home position).
5. Set Keep Relay K82.7 back to “0”.
Be careful of the ATC shutter! When the NC

! WARNING gets ready, the ATC shutter will be closed
AUTOMATICALLY.
Page u-14
U. ADJUSTMENT
U-6 Zero Point Setting of Axes
An absolute type encoder is used for positioning of each axis

on this machine, so usually there is no need to execute zero
point return after turning power on the machine. However
in the following cases, execution of zero point return will be
necessary for axes.
NC is powered off and

○ you change Servo motor signal cable with new one.
○ connector of Servo motor signal cable is disconnected.
○ Servo motor signal cable is damaged.
○ Absolute encoder batteries get low.
○ CNC back-up batteries get low.
In this case, when power is on, LCD shows FANUC Alarm
No.300 requiring Reference Point Return.
NC is powered on and
○ connector of Servo motor signal cable is disconnected.
○ Servo motor signal cable is damaged
○ connector of Servo motor signal cable has bad contact and
Alarm is generated.
In this case, the machine gets in Servo Alarm status. After
turning off and removing the cause, turn power on again.
FANUC Alarm No.300 which requires Reference Point
Return is generated.
Page u-15
U. ADJUSTMENT
In any other situation where Servo motor loses its

zero (reference) point data, FANUC Alarm No.300
which requires Reference Point Return is generated.
In this case, perform Zero (Reference) Point Return on
the required axis.
In order to set Zero point for each axis, Zero point plates are
attached to each axis. In Zero Point setting, refer to these
plates.
X-axis Zero Point Plates:

Bed and Column
Y-axis Zero Point Plates:
Column and Spindle head
Z-axis Zero Point Plates:
Bed and Rotary table
Page u-16
U. ADJUSTMENT
1) X, Y and Z axes
Procedure
1. Press HANDLE Mode pushbutton (5), and select
the axis with Manual Pulse Generator (79).
HANDLE
MODE
2. Move axis in minus direction so that Zero Point

plate (Pointer) and Zero Point plate (2 lines)
have distance of more than 200mm.
more than 200mm
3. Press JOG Mode pushbutton (6). Select the

JOG axis feed speed of 630mm/min. with Feed Rate
Override and JOG Feed Setting switch (69).
Move the axis with Plus Direction Feed
pushbutton (78) so that the Pointer of the Zero
43
Point plate comes a little short of the center of
29 64
20 93
1.16 1.72 2.52
13.6 0.80 3.72 136
9.3
0.54
90 100 110
5.44
200
the 2 lines on the other Zero Point plate.
0.37 80 120 8.00
70 130
6.3 60 140 290
0.25 11.6
50 150
4.3 0.17 40 160 17.2 430
30 170
0.12 25.2
2.9 20 180 630
10 190
0.08 0 37.2
200
2.0 ％ 930
0.05 54.4
0 80.0
1.4 INCH/MIN 1360
0 MM/MIN
2000
Note: Move axis only in plus direction.

During the approach, the speed should
reach 500mm/min. at least for a
moment.
In case that the pointer of Zero Point
plate exceeds the two lines of Zero
Point plate, perform Zero Point setting
from Step 1.
Page u-17
U. ADJUSTMENT
4. Press Zero Point Return Mode pushbutton (8).

ZERO
Keep pressing Plus Direction Feed pushbutton
RETURN
(78) until the axis stops at the Zero Point.
The Zero Point Return completion lamp lights.

The pointer of Zero Point plate is at the line of
plus side of the other Zero Point plate.
Check that the machine coordinate of the axis is

"0".
X Y Z
5. Press [RESET] key.

RESET
Page u-18
U. ADJUSTMENT
2) B axis
In order to set zero point, zero point marks are provided on
the body of rotary table and turn table.
1. Press Handle Mode pushbutton (5) and select B

axis by Manual Pulse Generator (79).
ＨＡＮＤＬＥ
ＭＯＤＥ
2. Rotate the rotary table about 45 deg. (Either

clockwise or counter clockwise direction).
3. Press JOG Mode pushbutton (6) and select B
ＪＯＧ
axis on the main operation panel. Select the
axis feed speed of 630mm/min. with Feed Rate
Override and JOG Feed Setting switch (69).
Move the axis with Plus Direction Feed
29 43 64
pushbutton (78) so that the Pointer of the Zero
Point plate comes a little short of the center of
20 93
1.16 1.72 2.52
13.6 0.80 3.72 136
0.54 5.44
9.3 90 100 110 200
the mark on the other Zero Point plate as below.

0.37 80 120 8.00
70 130
6.3 60 140 290
0.25 11.6
50 150
4.3 0.17 40 160 17.2 430
30 170
0.12 25.2
2.9 20 180 630
10 190
0.08 0 37.2
200
2.0 ％ 930
0.05 54.4
0 80.0
1.4 INCH/MIN 1360
0 2000
MM/MIN
Turn Table side
Body side
Page u-19
U. ADJUSTMENT
4. Press Zero Point Return pushbutton (8).

Keep pushing the Plus Direction Feed
ＺＥＲＯ
ＲＥＴＵＲＮ
pushbutton (78) until axis rotation stops at the

zero return position and the B axis Zero Point
Return Completion lamp (24) is on.
Note: Once a machine zero point is set,

it becomes impossible to set the
machine zero point again. To do it
one more time, set Parameter No.
1815#4 (APZx) at “0”, and after
turning the machine off, turn it on
and set the zero point from the
beginning (when you turn the
machine on, the alarm No. 300
appears to request zero point
setting).
5. Press [RESET] key.

RESET
Page u-20
U. ADJUSTMENT
Zero Point Setting of ATC Arm

Find the starting and ending positions of ATC arm rotation by
D764 (current ATC arm position), and set the zero point at the
middle position.
1. Set Keep Relay K54.7 for “1”. (ATC arm can

be operated by MPG.) K54.7 is the left most
figure of the eight.
2. Press SYSTEM > [PMC] > [PARAMETER] >

[DATA] to display the following screen.
3. Press [ZOOM] to display the data table screen,

and press [PAGE] several times to display the
following screen.
Page u-21
U. ADJUSTMENT
4. If you keep rotating the motor the ATC arm

will move as follows:
→Stop→Rotation→Stop→Shaft out/Rotation/Shaft in→Stop→Rotation…
5. Press Handle Mode pushbutton, and select the

5th axis on the MPG. Move the ATC arm to
ＨＡＮＤＬＥ
ＭＯＤＥ
the beginning and ending positions of the
above stop area of the shaft (underlined) and
read the values of D764, then find its middle
position.
6. Move the ATC arm to the calculated middle

point; this is the zero point of the ATC arm.
7. Press Emergency stop pushbutton and turn

NC power off. Turn NC power on again and
change Parameter No. 1815#4 (APZx) of ATC
arm shaft to “1”.
8. Change Keep Relay K K82.7 back to “0”.
Page u-22
APPENDIX VII (SPINDLE THROUGH COOLANT SYSTEM)
APPENDIX VII
SPINDLE THROUGH COOLANT SYSTEM
[Also refer to Q-4 “Trochoid Pump (Option)” of this manual.]
By the following procedure this system functions.
1) M Code
M11: Coolant starts
M12: Coolant stops
M06, M106: Coolant stops (coolant command
terminated) then Tool Change
Note 1: Movement of M06 or M106 with Spindle

Through Coolant System requires a little
more time than that without Spindle
Through Coolant System.
Note 2: At M12, air blow is applied to clear the
way.
2) 3rd Coolant Select pushbutton

- Manual Operation
３ＲＤ
When this pushbutton is pressed, coolant fluid

starts to flow out and the lamp is lit. Second
pressing stops the coolant fluid and the lamp
goes off.
- In case Automatic or MDI Operation starts
while coolant fluid flows out:
To stop coolant fluid after a program starts while
coolant fluid flows out, press this pushbutton
which is lit on. Or input M12 (M code to stop
coolant) in the program beforehand.
When pressing this button again, coolant fluid
starts again.
Page APP.VII-1
- In case Automatic or MDI Operation starts

while coolant fluid stops:
To start coolant fluid flowing out, press this
pushbutton. Or input M11 (M code to start
coolant) in the program beforehand.
Piping Circuit of Spindle Through Coolant System
Pressure Switch
Filter
PK6732
FH340-12-101-P010L
(EFECTOR)
[FH440-12-101-P010L for 7MPa]
Element : EP120-010W
(SMC) Check Valve
HDIN-T03-05
(DAIKIN)
Pilot Check Valve
HAPT-03-11
(HIROSE)
Trochoid Pump
Check Valve
[option] Coolant Union
HTIC-02-04-10
(HIROSE) Drain
SOL5 SOL6
Check Valve
HTIC-02-04-10
Suction Filter (HIROSE)
Coolant Tank
Solenoid Valve
SY5440-5DZ (SMC)
Air Pressure 0.4 MPa
Page APP.VII-2
40-bar System (Option)
4MPa Coolant System Main Coolant Tank
Coolant hose for

4MPa Coolant
System coming
from the main
Connect the coolant tank
hose here.
Page APP.VII-3

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HORIZONTAL MACHINING CENTER

KIWA MACHINERY CO., LTD.

We appreciate your selection of our horizontal machining center this

This manual provides essential information and instruction

Please read this manual carefully and thoroughly prior to

Also, please refer to FANUC’s manuals for information concerning

Moreover, this machine falls in the category of Controlled

KIWA MACHINERY CO., LTD.

NEVER OPERATE THE MACHINE WITHOUT READING

PREFACE [Page i to ii]

SAFETY PRECAUTIONS [Page 1 to 22]

N. SPECIFICATIONS [Page n-1 to n-16]

O. INSTALLATION [Page o-1 to o-34]

P. LUBRICATION [Page p-1 to p-10]

Q. PERIODICAL CHECK-UPS AND MAINTENANCE [Page q-1 to q-20]

S. LIMIT SWITCH [Page s-1 to s-7]

T. SPINDLE SPEED AND OUTPUT/TORQUE [Page t-1 to t-4]

U. ADJUSTMENT [Page u-1 to u-22]

APPENDIX (when attached)

VII Spindle Through Coolant System [Page VII-1 to VII-3]

To ensure safe and efficient work, follow the fundamental

Carefully read this instruction manual and make

Only personnel trained for the work are authorized

Always place this manual near the machine.

All personnel must be aware of the location of

High voltage area:

[Only qualified electricians with official licenses are

Machine movable area

- Movable area of spindle head and column

- Spindle cooling unit (option)

[Always keep away from these hazardous areas during

3. Protective Safety Devices

To protect you from accidents as much as reasonably possible,

- Never damage, remove or relocate any part of the

List of Protective Safety Devices

NAME LOCATION REMARKS

The following warning labels and an instruction plate are

Never remove or disfigure any warning label or

Labels and Plates

Failure to follow the above could result in serious injury or machine

KIWA MACHINERY CO., LTD.

Labels and Instruction for safety are fixed as below:

1) Safety Instruction Plate

[Machine Front side]

[Machine Right side]

[Machine Left side]

[Machine Rear side]

Safety Instructions are classified into the following three

Indicates an imminently hazardous situation which,

Indicates a potentially hazardous situation which, if

Indicates a potentially hazardous situation which, if

Addresses practices not related to personal injury.

7. Warnings and Instructions

- Never remove or modify any protective

- To avoid accidental activation of switches or

! CAUTION - Never wear a ring, bracelet, wrist watch, or loose-

Title Symbol Description

Helmet must be used in case of machine

Gloves must be used in case of work with