Om SCL Us

Operating Manual
(Translation of the original German Operating Manual)
PacDrive
SCL-055
07.2013
Imprint
The information provided in this documentation contains general descriptions and/or

technical characteristics of the performance of the products contained herein. This
documentation is not intended as a substitute for and is not to be used for determining
suitability or reliability of these products for specific user applications. It is the duty of
any such user or integrator to perform the appropriate and complete risk analysis,
evaluation and testing of the products with respect to the relevant specific application
or use thereof. Neither Schneider Electric nor any of its affiliated or subsidiary com
panies are responsible or liable for a misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this
publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic
or mechanical, including photocopying, without express written permission of Schneid
er Electric.
All pertinent state, regional, and local safety regulations must be observed when in
stalling and using this product. For reasons of safety and to help ensure compliance
with documented system data, only the manufacturer should perform repairs to com
ponents.
When devices are used for applications with technical safety requirements, the rele
vant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware
products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
2013 Schneider Electric. All rights reserved.
2 PacDrive SCL-055 Schneider Electric

Contents
Contents
1 About this manual 5

1.1 Introduction ............................................................................................................... 5
1.2 Symbols, designator and display format of safety messages .................................. 5
2 Safety information 7
2.1 Proper use ................................................................................................................ 7
2.2 Qualification of Personnel ........................................................................................ 8
2.3 Residual risks ........................................................................................................... 8
3 System overview 13
4 Indicators and control elements 15

4.1 Example of a diagnostic message .......................................................................... 17
5 Transport, storage, unpacking 18

5.1 Transport ................................................................................................................ 18
5.2 Storage ................................................................................................................... 18
5.3 Type plate ............................................................................................................... 18
5.4 Type code ............................................................................................................... 20
6 Installation and maintenance 21

6.1 Commissioning ....................................................................................................... 21
6.1.1 The PacDrive SCL-055 with the "positive pressure" option .................................... 22
6.1.2 Preparing commissioning ....................................................................................... 23
6.1.3 Setting the SERCOS address ................................................................................ 23
6.1.4 Slaves in sercos loop ............................................................................................. 23
6.1.5 Cabling ................................................................................................................... 25
6.2 Configuration, homing and programming ............................................................... 26
6.3 Electromagnetic compatibility, EMC ....................................................................... 27
6.4 Maintenance, repair, cleaning ................................................................................ 28
6.4.1 Repair ..................................................................................................................... 28
6.4.2 Cleaning ................................................................................................................. 28
6.5 Spare part inventory ............................................................................................... 29
Schneider Electric PacDrive SCL-055 3

Contents
6.6 Device-, parts- or cable exchange .......................................................................... 29

6.6.1 Device replacement ................................................................................................ 31
6.6.2 Cable replacement ................................................................................................. 32
7 Technical data 36
7.1 Definition of technical data ..................................................................................... 36
7.2 Mechanical and electrical data ............................................................................... 37
7.2.1 PacDrive Controller SCL-055 ................................................................................. 37
7.2.2 Technical Data - PacDrive SCL-055 30 011 and SCL-055 15 010 ........................ 38
7.2.3 Encoder .................................................................................................................. 38
7.2.4 Motor shaft and bearings ........................................................................................ 39
7.3 Mounting arrangement and degree of protection ................................................... 41
7.4 Torque/speed characteristic curves ....................................................................... 42
7.5 Electrical connections ............................................................................................. 44
7.6 Dimensions ............................................................................................................. 45
8 Appendix 47
8.1 Contact addresses ................................................................................................. 47
8.2 Product training courses ......................................................................................... 47
8.3 EC declaration of conformity .................................................................................. 48
8.4 Changes ................................................................................................................. 49
8.5 Units and conversion tables ................................................................................... 50
8.5.1 Length .................................................................................................................... 50
8.5.2 Mass ....................................................................................................................... 50
8.5.3 Force ...................................................................................................................... 50
8.5.4 Power ..................................................................................................................... 50
8.5.5 Rotation .................................................................................................................. 50
8.5.6 Torque .................................................................................................................... 51
8.5.7 Moment of inertia .................................................................................................... 51
8.5.8 Temperature ........................................................................................................... 51
8.5.9 Conductor cross-section ......................................................................................... 51

1.1 Introduction
1 About this manual

1.1 Introduction
Read and understand the material contained in this manual before you work on the
PacDrive SCL-055 for the first time. Take particular note of the safety information (see
2.3 Residual risks). As described in section 2.2, only those persons who meet
the "Selection and qualification of employees" are allowed to work on the PacDrive
SCL-055.
A copy of this manual must be available for personnel who work on the PacDrive
SCL-055.
This manual is supposed to help you use the capabilities of the PacDrive SCL-055
safely and properly.
Follow the instructions within this manual to:
avoid risks
reduce repair costs and downtime of the PacDrive SCL-055
increase the service life of of the PacDrive SCL-055,
increase reliability of the PacDrive SCL-055.
1.2 Symbols, designator and display format of safety messages
Important Information
NOTE The following special messages may appear throughout this documentation or on the
equipment to warn of potential hazards or to call attention to information that clarifies
or simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical
hazard exists, which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to warn the user of potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can result in death
or serious injury.

1 About this manual
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor
or moderate injury.
NOTICE
NOTICE, used without the safety alert symbol, indicates a potentially hazardous situation
which, if not avoided, can result in equipment damage.
The following symbols and designators are used in this document:

Symbol/Character Meaning
Information Symbol: After this symbol, you will find important information
and useful tips on using the components.
Marker: After this symbol, you will find references for further information.
Prerequisite symbol: This symbol indicates a prerequisite you have to

fulfill before you start to implement an instruction.
Problem symbol: This symbol is followed by a description of the problem
and an instruction how to solve the problem.
Activity symbol: After this symbol, you will find an instruction. Follow the

instructions in sequence from top to bottom.
Result symbol: The text after this symbol contains the result of an action.
Image numbers in the text always refer to the image numbers in the
(1), (2), (3)
referenced figure.
Orientation aid: Information serving as an orientation aid regarding the
section's contents follows this symbol.
If the descriptive text contains keywords, such as parameters, they are

bold
highlighted in bold.
lBuffSelect Program code is written using a different font.

2.1 Proper use
2 Safety information
This section contains information regarding working with the PacDrive SCL-055.
Qualified personnel working on the PacDrive SCL-055 must read and observe this
information. the PacDrive SCL-055 is conform to recognized technical safety regula
tions.
2.1 Proper use
The PacDrive SCL-055 is intended to be installed in a machine or assembled with

other components to form a machine or system.
Provide for Before installing the device, provide for appropriate protective devices in compliance
protective with local and national standards. Do not commission components without suitable
measures protective devices. After installation, commissioning, or repair, test the protective de
vices used.
Perform a risk evaluation concerning the specific use before operating the product and
take appropriate security measures.
If circumstances occur that affect the safety or cause changes to the operating be
havior of the of the PacDrive SCL-055, then immediately shut down the the PacDrive
SCL-055 and contact your Schneider Electric contact person.
Use original- Use only the accessories and mounting parts specified in the documentation and no
equipment third-party devices or components that have not been expressly approved by Schneid
only er Electric. Do not change the PacDrive SCL-055 inappropriately.
The components must not be used in the following environments:

Forbidden In hazardous (explosive) atmospheres
environments In mobile, movable or floating systems
In life support systems
In domestic appliances
underground
Installation Only use the components in accordance with the installation and operating conditions
and operating described in this documentation. The operating conditions at the installation location
conditions must be inspected and maintained in accordance with the required technical data
(performance data and ambient conditions). Commissioning is prohibited until the
usable machine or system in which the PacDrive SCL-055 is installed meets all re
quirements of EC guidelines 2006/42/EC (machinery directive).
In addition, the following standards, directives and regulations are to be observed:
EN ISO 13849-1 Safety of machinery - Safety-related parts of control systems -
Part 1: General principles for design
EN 60204-1 Safety of machinery - Electrical equipment of machines - Part 1: Gen
eral requirements
EN ISO 12100-1 - Safety of machines - Basic terms, general principles for design
- Part 1: Basic terminology, methodology
EN ISO 12100-2 - Safety of machines - Basic terms, general principles of design
- Part 2: Technical guidelines
EN 50178 - Electronic equipment for use in power installations
EN 61800-3 Adjustable speed electrical power drive systems - Part 3: EMC re

quirements and specific test methods

The generally applicable local and national safety and accident prevention regu
lations.
The rules and regulations on accident prevention and environmental protection that
apply in the country where the product is used.
2.2 Qualification of Personnel

Target audi Electrical equipment must be installed, operated, serviced, and maintained only by
ence qualified personnel. No responsibility is assumed by Schneider Electric for any con
for this manual sequences arising out of the use of this material.
Qualified per A qualified person is one who has skills and knowledge related to the construction and
son operation of electrical equipment and the installation, and has received safety training
to recognize and avoid the hazards involved.
The qualified personnel must be able to detect possible hazards that may arise from
parameterization, changing parameter values and generally from mechanical, electri
cal or electronic equipment. The qualified personnel must be familiar with the stand
ards, provisions and regulations for the prevention of industrial accidents, which they
must observe when working on the drive system.
2.3 Residual risks
Health risks arising from the PacDrive SCL-055 have been reduced. However a re
sidual risk remains, since the PacDrive SCL-055 is working with electrical voltage and
electrical currents.
If activities involve residual risks, a safety message is made at the appropriate points.
This includes potential hazard(s) that may arise, their possible consequences, and
describes preventive measures to avoid the hazard(s). The following types of warnings
concerning residual risks which cannot be assigned to a specific handling. The struc
ture of a warning instruction is identical to that of a safety label.
Assembly and handling
WARNING
CRUSHING, SHEARING, CUTTING AND HITTING DURING HANDLING
Observe the general construction and safety regulations for handling and as
sembly.
Use suitable mounting and transport equipment correctly and use special tools
if necessary.
Prevent clamping and crushing by taking appropriate precautions.
Cover edges and angles to protect against cutting damage.
Wear suitable protective clothing (e.g. safety goggles, safety boots, protective
gloves) if necessary.
Failure to follow these instructions can result in death or serious injury.

2.3 Residual risks
Hanging loads
WARNING
HAZARD FROM HANGING LOADS
Do not stand under hanging loads.
High leakage current
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Connect devices with leakage current greater than 3.5 mA AC via a fixed con
nection with the power supply network.
In addition, implement one of the measures according to EN 50178:1997, Section
5.3.2.1.
Failure to follow these instructions will result in death or serious injury.
Touching hot surfaces
As warning against housing temperatures of the motor exceeding 70C (158F) during
nominal operation, the symbol shown here is affixed on the motor.
CAUTION
HOT SURFACES OVER 70C (158F)
Wait until the surface temperature has cooled to allow safe contact.
Wear protective gloves.
Attach protective cover or touch guard
Failure to follow these instructions can result in injury.

Touching electrical parts
DANGER
Observe the general construction and safety regulations for working on high-
current electrical systems.
Operate electrical components only with a connected protective conductor.
After the installation, verify the fixed connection of the protective conductor to all
electrical devices to ensure that connection complies with the connection dia
gram.
Before enabling the device, safely cover the live components to prevent contact.
Do not touch the electrical connection points of the components when the unit is
switched on. First shut down drives because potentially fatal voltage can occur
on the motor lines in generator operation.
Provide protection against indirect contact (EN 50178:1997, Section 5.3.2).
Disconnect/plug in Plug-in connectors of the cables and plug-in terminals on the
device only when the system is disconnected from the power supply.
Isolate the unused conductors on both ends of the motor cable because AC vol
tages in the motor cable can couple to unused conductors.
WARNING
RISK GROUPS IN THE IMMEDIATE VICINITY OF MAGNETIC AND ELECTRO
MAGNETIC FIELDS
Do not allow personnel with pacemakers or similar sensitive implants to work in
the immediate vicinity of live conductors and motor permanent magnets.

2.3 Residual risks
Hazardous movements
There can be different causes of hazardous movements:
Missing or incorrect homing of the drive
Wiring or cabling errors
Errors in the application program
Potential component errors
Potential error in the measured value and signal transmitter
Operation error
Protective devices breakdown
Provide for personal safety by primary equipment monitoring or measures. Do not rely
only on the internal monitoring of the drive components. Adapt the monitoring or other
arrangements and measures to the specific conditions of the installation in accordance
with a risk and error analysis carried out by the system manufacturer. For this purpose,
consider the valid safety regulations for the equipment.
DANGER
MISSING PROTECTIVE DEVICE OR INCORRECT PROTECTION
Prevent entry to a hazard area, for example with protective fencing, mesh guards,
protective coverings, or light barriers.
Dimension the protective devices properly and do not remove them.
Do not carry out any changes that can invalidate the protection device.
Before accessing the drives or entering the hazard area, safely bring the drives
to a stop.
Protect existing work stations and operating terminals against unauthorized op
eration.
Position EMERGENCY STOP switches so that they are easily accessible and
can be quickly reached.
Check the functionality of EMERGENCY STOP equipment before start-up and
during maintenance periods.
Prevent unintentional start-up by disconnecting the power connection of the drive
using the EMERGENCY STOP circuit or using an appropriate lock-out tag-out
sequence.
Check the system and installation before the initial start-up for possible glitches
in all general purposes.
Avoid operating high-frequency, remote control, and radio devices close to the
system electronics and their feed lines.
If necessary, perform a special EMC check of the system.

PELV circuits
The signal voltage and the control voltage of the devices are <30Vdc and have to be
carried out as PELV circuits. In this range the specification as PELV system, according
to IEC 60364-4-41 contains a protective measure against direct and indirect contact
with dangerous voltage through a implemented safe separation in the system/machine
of the primary and the secondary side. We recommend to design the system/machine
with a safe separation (PELV Protective-Extra-Low-Voltage).
DANGER
HAZARD OF ELECTRIC SHOCK BY INADEQUATE PROTECTIVE SEPARATION
Only connect devices, electrical components or lines to the signal voltage con
nectors of these components that feature a sufficient, protective separation from
the connected circuits in accordance with the standards (EN 50178: 1997 - Elec
tronic equipment for use in power installations - Section 5.2.14.2).
Achieve a safe separation in the entire process of the electric circuit.
To protect from direct contact, always cover connections and contacts which guide
FELV (Functional Extra Low Voltage) voltages.
Avoid using FELV current circuits for safety reasons.
Design the cover or device connection so that it can only be removed by using a
tool.
The protection measures have to be followed on all connected devices.

3.3 Residual risks
3 System overview
Figure 3-1: PacDrive System overview
PacDrive Controller family
The PacDrive Controller, microprocessor-based control hardware with the VxWorks

real-time operating system, centrally implements the PLC and motion functions. A
PacDrive Controller synchronizes, coordinates, and creates the motion functions for
maximum
2 drives for the PacDrive Controller C200 A2
8 drives for the PacDrive Controller C200
8 drives for the PacDrive Controller C400 A8
of a food and packaging machine.
Many different HMIs are used for the HMI tasks. Whether it is low-cost clear text or
IPC, it is no problem for the flexible PacDrive Controller. The PacDrive P600 Controller
is additionally equipped with a full-fledged PC. Due to its PC-based architecture, it can
perform HMI tasks with no problem in addition to the usual motion functions.
PacDrive PS-4
The power supply unit PS-4 is characterized by a compact and autonomous structure
for swapping housing installations with highly modern technology. All PacDrive SCLs
are supplied power only through one connection via PacDrive PS-4, which can be
installed quickly.
The highlights:
1 or 3 phase power supply
Integrated network filter and braking resistor
5 kW rated current / 10 kW peak current
Direct current for up to 32 SCL-055
Comprehensive diagnostic possibilities

3 System overview
PacDrive PD-8
The PacDrive PD-8 represents the combination of PS-4 and SCL-055. A distributor to
the 1 to 8 SCL-055 can be connected. If more than 8 drives are to be operated, it can
be easily expanded with one or more PD-8 distributors.
The highlights:
1 to 8 connections to the SCL-055
Easily expandable
Aseptic variants available
PacDrive SCL
The innovative SCL combines motor, power stages and the digital servo regulator for
one axis in a space-saving housing. Its compact size combines motor and power elec
tronics in the smallest space. It is excellent for decentral installations. The SCL is
available with single or multi-turn encoders and configures itself with the help of the
electronic nameplate in the SCL itself.
The highlights:
Integrated SERCOS interface
High-resolution single or multi-turn encoder
IP 65 / IP 67 degree of protection
Superior reliability
Trapezoid shape
Aseptic variants IP67 (with positive pressure)
Stainless steel housing

4.3 Residual risks
4 Indicators and control elements

The PacDrive System supports the user by means of its diagnostic system which con
tains a powerful message logger in which additional diagnostic information is recorded
How to use the diagnostic system:
Read out diagnostic messages using the EPAS-4 Automation Toolkit or PD Di
agnostics.
If applicable, read out diagnostic messages on the control panel of the machine.
Then contact the machine manufacturer.
Detailed information on diagnostic is available in the Online Help of the EPAS-4
Automation Toolkit or the PD Diagnostics tool.
The PacDrive SCL is equipped with diagnostic LEDs for onsite diagnostic.
After removing the sercos address switch dust cap, a first diagnostic is possible directly
on the PacDrive SCL with the help of the
LEDs.
Green diagnostic LED
LED permanent off: not ready to operate, fatal system error
on
off
t in sec
LED fast flash: SCL ready to operate, SERCOS communication not in phase 4
on
off
0 0.26 0.51 1.02 2.05 t in sec
LED slow flash: boot loader is running, firmware is corrupt

on
off
1.02 2.05 t in sec
LED permanent on: SCL ready to operate,

error diagnosis available via PacDrive Controller (SERCOS phase 4)
on
off
t in sec
PD_Diagnose_LED_gruen_us.fh8
Figure 4-1: Display status of the green diagnostic LED on the SCL

4 Indicators and control elements
Red diagnostic LED

LED permanent off: no error
on
off
t in sec
LED fast flash: general error

on
off
0 0.26 0.51 1.02 2.05 t in sec
LED slow flash: SERCOS error or boot loader is corrupt

on
off
0 1.02 2.05 t in sec
LED short flash: no error, fault or interrupt procedure on the SERCOS ring
on
off
0 0.26 2.05 t in sec
LED permanent on: fatal system error

on
off
t in sec
PD_Diagnose_LED_rot_us.fh8
Figure 4-2: Display status of the red diagnostic LED on the SCL
sercos address rotary switch

With the rotary switches S1 and S2 the sercos address (0 - 99) of the device can be
set; on the switch S1 the decade and on switch S2 the unit position.
SERCOS adress: optional

sensor/actuator
tens digit connection
of the SCL
units digit standard
23
45 6
9 1
0
78
23
45 6
9 1
0
78
Figure 4-3: Rotary switch to set the sercos address

4.1 Example of a diagnostic message
4.1 Example of a diagnostic message
The diagnostic message 121 "Braking resistor temperature too high" is displayed.
Meaning of diagnostic message:
Class 2 error
Diagnostic code 121
The meaning of the diagnostic code is explained more thoroughly in the online help
section of the EPAS-4 Automation Toolkit.
121 Braking resistor Temperature Too High
Diagnostic class (Standard): 2
Reaction: B
The braking resistor is overloaded.
The drive sizing is incorrect.
Check drive sizing.
Potential hardware error detected: The braking resistor or triggering is not oper
ating properly.
Contact the Schneider Electric customer service.

5 Transport, storage, unpacking

5.1 Transport
Avoid heavy shocks and/or vibrations during transport.
Check the devices for visible transport damage and inform the shipping company
immediately if necessary.
For further information on transportation. (see 7.2.1 PacDrive Controller SCL-055)
5.2 Storage
PacDrive SCL-055 has to be stored in a clean and dry room.
For further information on storage. (see 7.2.1 PacDrive Controller SCL-055)
5.3 Type plate
Figure 5-1: Nameplate of the PacDrive SCL 15010
Figure 5-2: Nameplate of the PacDrive SCL 30011

5.3 Type plate
Label Meaning
SCL055/30011/A/00/AA/AA/ Device type, see type code
03/001
ID no. Item no.
SN Serial number
Input 1 Rated voltage and rated current of the power supply
Input 2 Rated voltage and rated current of the electronics
Type rating Degree of protection of the housing in accordance with Nema 250
and UL 50
HW Hardware version
SW Software version
IP Degree of protection
Th-Cl Insulation material class of the motor
M0 Standstill torque
Mmax Peak torque
nN Nominal speed of rotation
DOM Date of manufacture
Table 5-1: Explanation of the nameplate
NOTICE
The ready-for-use hybrid cable is already attached to the drive at the factory. (Order for each
SCL-055!)

5.4 Type code
SCL055 / 30 011 / A / 00 / AA / AA / 03 / 001

Flange size
Speed nN
15, 30 (x 100 min-1)
Torque M0
010 (/10 Nm) = stainless steel
011 (/10 Nm) = standard
Electronics
A = with attached motor electronic
Shaft version
0 = Standard shaft without feather key
1 = Standard shaft with feather key acording to DIN 6885
2 = Stainless stell shaft without feather key
3 = Stainless stell shaft with feather key according to DIN 6885
Casing type
0 = Self-cooling
Connection technology / motor

A = hybrid connector on the motor
B = patch connector
Connection technology / IO
0 = no I/O
A = M12-plug
Protection class shaft

A = without shaft sealing ring, without labyrinth seal / IP54
B = with shaft sealing ring, with labyrinth seal / IP65
Protection class casing

A = IP65
B = IP67 (nur fr Aseptic)
Encoder feedback
03 = SKS 36
04 = SKM 36
Option 1
0 = no option
1 = tightened drive-end
end shield
Option 2
0 = no option
Surface
1 = coated
3 = stainless stell
Figure 5-3: Type code legend of the PacDrive SCL
NOTICE
The type code is only to translate the motor identification with its codes in plain text and vice
versa. Never randomly combine the given options with each other because several options
exclude each other. The combinations that are possible depend on the technical
circumstances.

6.1 Commissioning
6 Installation and maintenance

For warranty reasons, we recommend that you employ Schneider Electric personnel
for initial start-up. The Schneider Electric personnel
will check the equipment,
determine the optimal configuration
and instruct the operating staff.
Proceed with care during the following steps and take all precautions described
in order to help to avoid the following points:
Injuries and material damage
Incorrect installation and programming of components
the incorrect operation of components
The use of non-authorized cables or modified components
6.1 Commissioning
DANGER
gram.
Pay attention to the ESD protection measures, to avoid damages caused by elec
trostatic discharge.
NOTICE
ELECTROSTATIC DISCHARGE
Do not touch any of the electrical connections or components.
Prevent electrostatic charges; e.g., by wearing appropriate clothing.
If necessary at all, touch circuit boards only on the edges.
Move the circuit boards as little as possible, to avoid the formation of elec
trostatic charge caused by clothing, carpet, or furnishings.
Remove existing static charge by touching a grounded, metallic surface, like
for example, a grounded housing.
Failure to follow these instructions can result in equipment damage.

6.1.1 The PacDrive SCL-055 with the "positive pressure" option
Operating a PacDrive SCL-055 in the aseptic area demands high requirements for
protection against leaking fluids. The implementation of housing parts and screwed
cable glands in compliance with IP67 is not adequate in many cases because this
protection type only ensures that when immersing for minimum 30 minutes, no dam
aging quantity of water penetrates into the device.
However, in practice, various fluids with creeping properties different from water are
used. In addition, during the IP protection type test, it is not considered that there is
high pressure in the housing due to the drive heating and low pressure during cooling,
which favors the penetration of liquids.
Sealing air Continuous protection against the penetration of liquids and gases is achieved when
the housing is held under a slight overpressure with positive pressure. The com
pressed air must be dry and free of dust and oil. The air consumption is negligible since
the system is closed.
Properties Value Comment
Pressure 0.1...0.2 bar recommended
Pressure 0.4 bar Max.
Operating conditions Dust-free using suitable micro filters
Operating conditions Oil-free using appropriate oil separators
Relative humidity 20...30 %
Table 6-1: Operating conditions for the usage of positive pressure
Positive pres Positive pressure is supplied to the SCL-055 through a pneumatic hose in the hybrid
sure connec cable.
tion
plug of the SCL-055
pneumatic hose
Figure 6-1: Hybrid connection cable with pneumatic hose
The distribution terminal is impinged with positive pressure. The high pressure auto
matically reaches the housing of all SCL drives that are connected to this distribution
terminal via the open ends of the pneumatic hoses.

6.1 Commissioning
6.1.2 Preparing commissioning
Unpacking How to unpack the device:

Remove packaging.
Dispose of the packaging material in accordance with the relevant local regula
tions.
Verifying How to check the device:
Verify that the delivery is complete.
Verify if the device is in working condition.
WARNING
DAMAGED OR MODIFIED DRIVE SYSTEMS
Do not mount or commission damaged drive systems.
Do not modify the drive systems.
Send back inoperative devices.
Check data against type plates.
Observe requirements for the installation location.
Observe requirements for the degree of protection and the EMC rules.
Then install PacDrive SCL-055.
High leakage current
DANGER
Connect devices with leakage current greater than 3.5 mA AC via a fixed con
nection with the power supply network.
In addition, implement one of the measures according to EN 50178:1997, Section
5.3.2.1.
6.1.3 Setting the SERCOS address

Remove the protective cap from the sercos address switch on the SCL.
Using an appropriate tool, on the back of drive, set the specified sercos address
(0-99) of the node according to the machine diagram.
Be extremely careful not to assign an address more than once in a sercos loop. Each
drive must have its own unique sercos address.
Tighten dust cap (1Nm).
6.1.4 Slaves in sercos loop
Sequence of the servcos slaves

All the slaves in the sercos loop are connected with each other via the distribution box
PacDrive PD-8. But the physical sequence of sercos slaves in the loop is the other
way around, just like the numbering of the cable glands on the PacDrive PD-8. For
example, if you have a PacDrive Controller MAx-4, one PacDrive PS-4 and four
SCL-055 motors, then the counting is as follows:
Alltogether you get six slaves.

First slave -> last SCL-055 (fourth SCL-055)

Second slave -> third SCL-055
...
Fifth slave -> PacDrive PS-4
Sixth slave -> PacDrive Controller MAx-4
MAx-4 fiber optic cable transmission

copper-transmission
upgradeable
with e.g. MC-4
LWL
slip ring *)
Cu
SCL055 SCL055 SCL055
SERCOS
SERCOS SERCOS SERCOS
PS-4
SCL 1 SCL 2 SCL n
*) for information about external power via slip ring see Operation Manual PacDrive PS-4 / PD-8
Figure 6-2: Signal transmission and numbering of the sercos slaves
Changing the number of slaves in the sercos loop

If the number of sercos slaves change, you must carry out the termination as described
for the PacDrive SCL-055 according to the chapter Commissioning.
NOTICE
During commissioning, if certain circumstances result in a temporary change in the number
of slaves you do not have to remove all the cabled PacDrive SCL-055 again. Proceed as in
the example below.
Example 24 SCL-055 motors are running on your system (already fully cabled). For test pur
poses, you want to reduce the number of slaves to 10 motors.
Proceed as follows:
Remove the plug of the 11th sercos connection (this corresponds to the connec
tion (3) of the second PacDrive PD-8 box). This ensures that the physical con
nection to the subsequent sercos slaves is separated.
Terminate the 10th SCL-055 motor by inserting the jumper.
Remove the plug of the sercos connection from the SERCOS port that leads to
the subsequent PacDrive PD-8 box.
Now you have reduced the sercos loop to 10 motors.
NOTICE
It is not enough to place the jumpers on the desired terminations; no slave can be connected
on the following sercos slot.

6.1 Commissioning
6.1.5 Cabling
You receive the PacDrive SCL with a pre-assembled, motor-sided attached cable.
Connect the cable to the PacDrive PD-8 as follows:
SERCOS in SCL055 (1) SCL055 (3) SCL055 (5) SCL055 (7) SERCOS out
Power in SCL055 (2) SCL055 (4) SCL055 (6) SCL055 (8) Power out
PD-8_Ansch.fh8
Figure 6-3: PD-8 cable glands
Remove dust cap of cable gland on the PD-8.

Push the cable of the first/next SCL-055 through the SCL-055 (1-8) opening. (For
SCL-055 (1) connection, begin in ascending order up to SCL-055 (8). Observe
sequence!)
(1) (2) (3)
(7) (8)
(4) (5) (6)
Figure 6-4: Connection of the SCL-055 to the PacDrive PD-8
(1) Power Supply

(2) Jumper for scheduling
(3) sercos connection (SCL)
(4) sercos cable
(5) Cap nut
(6) Cable gland
(7) Fuse
(8) Dummy plug

Connect the power supply plug.

Insert the sercos connection plug into the sercos.
If another SCL-055 is connected, repeat steps under "Connect to electricity" until
all drives are connected as described.
If no other SCL-055 is connected, terminate the connection by inserting the two
jumpers onto the plug-in bridge.
NOTICE
The two jumpers (for termination) must be plugged in to the "closed" position at the last
PacDrive SCL-055 port via the sercos connecting plug, even if several PD-8 are used. This
closes the sercos loop, also see the chapter Technical Data.
Information on the PacDrive PD-8 connection to the PacDrive PS-4 is available in the
operating manual for "PacDrive PS-4 and PacDrive PD-8".
CAUTION
OBSERVE BENDING RADIUS FOR SCL HYBRID CABLES
For fixed installed cables, do not exceed a bending radius of 5 times the cable
diameter.
For flexible cables, do not exceed a bending radius of 12 times the cable diam
eter.
Cable damage
6.2 Configuration, homing and programming
The adjustment of the PacDrive System to its task takes place with the Automation
Toolkit EPAS-4. The system is configured and programmed in EPAS-4 according to
IEC 61131-3.
NOTICE
IMPROPER PROGRAM CHANGES
Program changes may only be carried out by trained personnel with detailed
knowledge of the system.
Program changes may only be carried out by your machine supplier or Schneider
Electric employees.
Schneider Electric is not liable for damages caused by unauthorized program
changes.

6.3 Electromagnetic compatibility, EMC
6.3 Electromagnetic compatibility, EMC
To control and regulate the motors, the mains voltage is stored by rectification in the
DC bus of the servo amplifier. This stored power is supplied to the motor by precise
on and off switching using six semi-conductor switches. The steep increase/decrease
in voltage places considerable demands on the dielectric strength of the motor winding.
An important additional aspect to observe is the electromagnetic compatibility (EMC)
with other system components. The high rate of change of the clocked voltage gen
erates harmonics of great intensity up into the high frequency range.
NOTICE
SYSTEM FAILURE DUE TO ELECTROMAGNETIC FIELDS
During installation, select the grounding option with the lowest resistance for high
frequency operation (e.g. unpainted sub plate in control cabinet).
Provide the largest possible contact surface area (skin effect).
If necessary, remove existing layers (paint) to establish electrical contact.
Lay the grounding in a star configuration from the Central Grounding Point to the
corresponding connections.
Avoid looping the grounding to prevent unnecessary influences.
Use shielded cable only.
Ensure large shielding transitions.
Do not connect shields via the PIN contacts of connectors.
Observe the circuit suggestions.
Shorten motor cable to minimum length.
Avoid laying cable loops in the control cabinet.
In conjunction with electronic controllers, do not switch inductive loads without
suitable interference suppression.
Provide suitable interference suppression. To this end, use recovery diodes for
direct current operation and protector type-based, industry-standard quenching
circuits during alternating current activity.
Arrange the interference suppression immediately at the point of inductivity, as
otherwise even more interference may be generated by the shock of the switch
ing current on the interference suppression lines.
Avoid sources of interference instead of eliminating the effects of existing inter
ference.
Do not arrange contacts with unsuppressed inductive loads in the same room as
the PacDrive SCL-055. The same applies for connection lines that do not lead
suppressed, switched inductances and lines that run parallel to them.
Isolate the controller from such interference sources using a Faraday cage (sep
arately partitioned control cabinet).
Mains filters and motor filters may by used depending on the combination of the
servo amplifier/motor and the cable length.

6.4 Maintenance, repair, cleaning
6.4.1 Repair
Quick detection and correction of faults during machine downtime help keep produc
tion downtime to a minimum.
The diagnostic messages of the PacDrive system, which can be queried using the
Automation Toolkit EPAS, allow specific and effective fault location.
In the event of a breakdown it is possible to smoothly replace defective components
to guarantee that the fault is quickly eliminated and operation can be resumed. These
jobs may only be carried out by qualified maintenance personnel.
6.4.2 Cleaning
It is not possible to test in advance, all materials of the Schneider Electric product range
that are used presently and in the future on the compatibility with the cleaning agents
available on the market.
NOTICE
DAMAGE CAUSED BY CLEANING AGENTS
Before using a cleaning agent, carry out a compatibility test in relation to the
cleaning agent and the component affected.
Do not use alkaline detergent, as polycarbonates can lose their stability if you
come into contact with them.
Do not use any chloride-containing cleaning agents as these corrode the stain
less steel and in particular the welds, and thus reduce the strength of the me
chanics.
For more information on the material properties of your component (see 7.2 Mechan
ical and electrical data).
The standard cooling method of the motor is by natural convection. Therefore, keep
the motor surfaces free from dirt.
NOTICE
IMPROPER CLEANING
Liquids can penetrate into the PacDrive SCL-055 by improper cleaning!
Use cleaning processes appropriate to the degree of protection of the PacDrive
SCL-055.

6.5 Spare part inventory
6.5 Spare part inventory

Keep a stock of the most important components to make certain the equipment is
functioning and ready for operation at all times.
Only exchange devices with the same hardware configuration.
Indicate the following information on the spare part order:
Item name: e.g. PacDrive SCL-055:
Item no.: e.g. SCL055/30011/A/00/AA/AA/03/001
Hardware code: not specified
Software version: not specified
This information can be found on the nameplate (see 5.3 Type plate).
6.6 Device-, parts- or cable exchange
NOTICE
IMPROPER DEVICE- OR CABLE EXCHANGE
In addition to the following instructions, you must observe the machine manu
facturer's specifications when replacing devices or cables.
DANGER
gram.
How to de-energize the system:

Set main switch to "OFF Position".
Prevent main switch from being switched back on.
After switching off, wait 15 minutes so that the DC bus can discharge.

DANGER
Turn off all power supplying this equipment before working on or inside
equipment.
Check the DC bus with a measuring instrument to make sure that it is de-energized
(< 42,4 Vdc).
Help in case of an unforeseen issue:

DC bus does not discharge completely.
Do not repair or operate component.
Contact the Schneider Electric Customer Service (see 8.1 Contact address
es).
CAUTION
HOT SURFACES OVER 70C (158F)
Wait until the surface temperature has cooled to allow safe contact.
Wear protective gloves.
Attach protective cover or touch guard
Failure to follow these instructions can result in injury.
Pay attention to the ESD protection measures, to avoid damages caused by elec
trostatic discharge.
NOTICE
ELECTROSTATIC DISCHARGE
Do not touch any of the electrical connections or components.
Prevent electrostatic charges; e.g., by wearing appropriate clothing.
If necessary at all, touch circuit boards only on the edges.
Move the circuit boards as little as possible, to avoid the formation of elec
trostatic charge caused by clothing, carpet, or furnishings.
Remove existing static charge by touching a grounded, metallic surface, like
for example, a grounded housing.

6.6.1 Device replacement
How to replace the PacDrive SCL-055:

Set main switch to "OFF Position".
Prevent main switch from being switched back on.
Turn off all power supplying this equipment before working on or inside equipment.
NOTICE
MECHANICAL FORCE TO THE ENCODER SYSTEM
Prevent impacts on the motor shaft when removing and attaching couplings to
the motor shaft, as this could damage the encoder.
Use appropriate tools, such as an extractor.
Avoid mechanical damage to the coating of the motor housing.
Do not use cleaning fluid as it will damage the motor's aluminum housing.
WARNING
UNINTENTIONAL AXIS MOVEMENTS DUE TO LOSS OF REFERENCES IN CASE
OF A MOTOR REPLACEMENT
For servo axes with indirect distance measuring systems, restore the reference
to the machine coordinate system via the motor encoder every time a motor is
replaced.
Disassembling the drive

Disassemble the earthing cable.
Dismount the drive according to the machine manufacturer's specifications.
The motor gear or coupling is released.
The screwed connections of the motor are released.
If you exchange the drive without the cable, then the following information (see
6.6.2 Cable replacement) must be considered.
Assembling the drive
If you exchange the drive without the cable, then the following information (see
6.6.2 Cable replacement) must be considered.
Assemble the drive according to the machine manufacturer's specifications.
The screwed connections of the motor are tightened.
The motor gear or coupling is connected.
Connect the earthing cable and tighten it with a 2.8 Nm torque.
NOTICE
INSUFFICIENT SHIELDING/GROUNDING
Operate the drive only with fixed cover and cable gland.

6.6.2 Cable replacement
The PacDrive SCL055 is available with three different cable variants:

fixed, angular motor cable connection (standard)
fixed, straight motor cable connection (standard, stainless steel)
Plug connection, straight motor cable connection (standard, stainless steel)
NOTE Observe the following procedures during cable replacement for the different connec
tion variants and the special safety information for these activities.
DANGER
Only connectPlug-in connectors of the cables and plug-in terminals on the device
if it is dry and clean.
If you no prefabricated cables from Schneider Electric are used, make sure that
the assignment of the new cables complies with the connection diagram of the
machine manufacturer.
CAUTION
STATIC CHARGE OF ELECTRONIC COMPONENTS DUE TO IMPROPER HAN
DLING
Observe the ESD regulations when opening the PacDrive SCL.
Destruction or damage to electronic components
Replace cable (fixed, angular model)

Open main switch and prevent against restart.
toothing
cap nut
screw connection
Figure 6-5: Detaching the motor cable
Loosen cap nuts and pull away backwards from the cable gland.
Press left and right tooth forming of the cable gland outwards.
Swing open rectangular cable gland at 180, until it is lying along the cable.

2 Nm *) 0,6 Nm *) metal nut
sensor / actor connector

end of green
cable sheath
1,4 Nm *)
motor cover
*) stud torque washer
Figure 6-6: Open the SCL housing
Open motor cover screw.
CAUTION
IMPROPER REMOVAL OF CABLE AND PLUG! DAMAGE TO SOCKETS DUE TO
TENSILE LOAD!
Do not expose the cables to tensile load.
Press the cables through the cable gland in the direction of the motor opening,
thereby hold cable and push motor cover from the motor housing through the cable
until the green cable sleeve is visible on the inside of the motor cover.
Loosen connector lock and remove the three plugs.
Loosen inner metal nuts of the cable gland and remove cable from the cover.
NOTICE
Always replace the cable fully (cable and cable glands).Dispose off defective or worn cables
in an environmental-friendly manner. Do not work with used cables. This minimizes faults and
defects. This minimizes faults and defects.
Assemble new cable in reverse order (make sure to use the specified tightening
torques).
Replace cable (fixed, straight model)
Standard
cable mark
(justified)
cap nut
screw fixture
Loosen cap nuts and pull away backwards from the cable gland.

NOTICE
Observe the cable marking. When properly assembled, the cable marking must be aligned
flushed with the cable gland so that it is just about visible. In this way, the cable is under no
strain during operation.
Standard washer
*) *) cable mark
3 Nm 0,6 Nm
1,4 Nm *)
motor cover
washer
Stainless steel
O-seal 0,6 Nm *) cable mark
cap bolt
7,5 Nm *)
O-seal
cap nut
motor cover
*) stud torque *)
1,4 Nm
Figure 6-8: Open the SCL housing
Open motor cover screw.
CAUTION
IMPROPER REMOVAL OF CABLE AND PLUG! DAMAGE TO SOCKETS DUE TO
TENSILE LOAD!
Do not expose the cables to tensile load.
Hold cable and push motor cover away from the motor housing through the cable.
Loosen connector lock and remove the three plugs.
Loosen inner metal nuts of the cable gland and remove cable from the cover.
(Aseptic variant: cable gland is screwed directly in the cover)

CAUTION
LEAKING FLUID DUE TO IMPROPER INSTALLATION! MOTOR DAMAGE! IN
STALLATION OF THE SCL-055 STAINLESS STEEL:
While installing the motor cover, new O-rings must be mounted (seal set
SCL-055, 25 available (Order No. 15154410).
Before replacement, the O-rings and the motor cover seal must be greased with
suitable lubricants approved for foodstuff (e.g: Klber Lubrication, PARALIQ GTE
703).
Remove excess grease after installation.
For the stainless steel variant, use only the cable with the Item No. E-MO-105.
Dispose off defective or worn cables in an environmental-friendly manner and
never reuse.
Always replace the cable fully (cable and cable glands).
Assemble new cable in reverse order (make sure to use the specified tightening
torques, see figure "Open the SCL housing").
Perform a leak test.
NOTICE
In the SCL-055 stainless steel variant, a leak test is mandatory to ensure that the motor is
always protected from leaking liquids. The PacDrive TSP-1 (Item No. 13140022) test device
is available for the test. The exact procedure is given in the PacDrive TSP-1 operating manual.
Replace cable (jumper, standard)

Standard open
close
clip
Press strap in direction of motor housing to unlock the plug, see figure.
Install new cable in reverse order.

7 Technical data
7 Technical data
7.1 Definition of technical data
Abbre Unit Explanation

viation
I0 [Arms] Standstill current
Effective value of the motor current at standstill torque M0
IN [Arms] Rated current
Effective value of the motor current at rated torque MN
Imax [Arms] Peak current
Effective value of the motor current at peak torque Mmax
JM [kgcm2] Rotor moment of inertia
The rotor inertia refers to a motor without brake.
kT [Nm/Arms] Torque constant
Quotient from the standstill torque M0 and standstill current I0 (at 120C winding temperature).
m [kg] Mass
Motor mass without brake and without fan
M0 [Nm] Standstill torque; Continuous torque (100% ED) at 5 min-1 by an ambient temperature of 40 C and
a winding temperature of 120 C..
MN [Nm] Rated torque; Continuous torque (100% ED) by nN due to the speed-dependent losses less than
M0, by an ambient temperature of 40 C and a winding temperature of 120 C..
Mmax [Nm] Peak torque
The maximum torque that the servo motor can briefly deliver to the output shaft.
nN [min-1] Rated motor speed
nmax [min ] -1
Mechanical limit velocity
PN [kW] Mechanical rated power (power delivered to the shaft)
At the rated motor speed and load with the rated torque
RU-V, 20 [] Winding resistance
Resistance between two phases at a winding temperature of 20 C.
LU-V [mH] Winding inductance between two phases
kE [Vrms/kmin ] -1
Voltage constant; Induced voltage between two phases at 1000 min-1
V [m/s2] Maximum vibration (all directions)
S [m/s2] Maximum shock (all directions)
TTK [C] Response limit temperature sensor
tth [min] Thermal time constant
p Number of pole pairs
Table 7-1: Physical sizes with units and explanations

7.2 Mechanical and electrical data
7.2.1 PacDrive Controller SCL-055
Designation Value
Power supply
- Rated connecting voltage/ current DC 325 V / 1 A
- DC circuit capacity 33 F
Electronics supply
- Control voltage / control current DC 24 V / 0.3 A
- Input capacity 40 F
Touch probe inputs (Sensor/Actuator) Number: 2 (IEC61131-2)
Range UIN 0 Voltage: DC 0 ... 5 V
Range UIN 1 Voltage: DC 15 ... 35 V
Input current: IIN = 5 mA at UIN = 24 V
polarized: yes
Input filter: 100 s
Digital outputs (Sensor/Actuator) Number: 1 (IEC61131-2)
Output voltage:
low 0 to 5 V, high > 21 V
ILnom.: 250 mA
Start-up current: Iemax < 0.7 A for 1 s
Idle current: 0.3 A
short-circuit protection: yes
Weight see techn. Data SCL 055 - Motor data
Ventilation Natural convection
Ambient conditions
- Degree of protection IP65, IP67
- Ambient temp. during operation +5 ... +40 C
- during storage and transport -25 C ... +70 C, T/t = max. 30 K/h
- Overvoltage category K II, (DIN VDE 0110)
- Radio interference level Class A EN 55011 / EN 61800 - 3
- Insulation material class F
Approval CE, UL (available as of KW42), cUL
Table 7-2: Technical Data - SCL055 - Controller
NOTICE
The PacDrive SCL made of stainless steel can only be operated with Firmware versions
V00.16.33 or higher.

7 Technical data
7.2.2 Technical Data - PacDrive SCL-055 30 011 and SCL-055 15 010
Designation Abbreviation SCL-055 30 011 SCL-055 15 010

[unit] Standard Stainless steel
Standstill torque M0 [Nm] 1.09 0.85
Rated motor speed nN [min ] -1
3000 1500
Peak torque (20 C) Mmax [Nm] 3.6 4.0
Physical Data
Max. mechanical limit velocity nlimit [rad/s] 420 420
Rotor moment of inertia JM [kgcm2] 0.11 0.146
Weight (incl. electronics):
1)
m [kg] 3.2 4.3
Thermal data
Response limit thermal contact TTK [C] 130 130
Thermal time constant tth [min] 44 44
Electrical data
Number of poles PZ 6 6
Motor coils circuit Y Y
Torque constant (20 C) KT20 [Nm/A] 0.89 1.21
Torque constant (120 C) KT120 [Nm/A] 0.81 1.1
Winding resistance (20 C) R20 [Ohm] 19.9 37.7
Winding inductivity L [mH] 45.5 87.3
EMF at 1000 [min-1] EMF [V] 50 78
Standstill current (Cu = 120 C) I0 [A] 1.35 0.76
Rated current IN 1.31 0.7
Peak current (Cu = 120 C) Imax [A] 5.0 3.8
1)
Weight without cable (cable weight per meter = 0.18 kg)
7.2.3 Encoder
SinCos-Encoder
Parameter SKS/SKM 36 Unit

Number of sine-cosine periods per revolution 128
Moment of inertia of the rotor 4.5 gcm2
Measuring step according to the arc tangent with 12bit res 2.5 Arcsecond
olution
Number of steps per revolution "SRS Singleturn" 4096
Number of steps per revolution "SRM Multiturn" 16.777.216 = 4096 x 4096
Resistance to shocks in mounted condition according to DIN 100/6 g/ms
IEC 68 Part 2-27
Resistance to vibration in mounted condition according to 50/10 ... 2000 g/Hz
DIN IEC 68 Part 2-6
Table 7-3: Technical data of the SinCos encoder (SKS/SKM)

7.2.4 Motor shaft and bearings
Design of the shaft end

Smooth With a non-positive connection, torque transmission must be achieved only by surface
shaft end pressure. That ensures safe power transmission without backlash.
(standard)
Manufacturer Designation
VMA Compensating coupling with clamping-hub ASK
Connection-, measuring and drive technic Type BB
Fliederweg 2
D-63814 Mainaschaff
Tel.: (06021) 79020
Fax: (06021) 790220
E-Mail: [email protected]
Table 7-4: Manufacturer's non-positive connections
Permissible shaft load

In case of technical correct use, the life of drives is limited by the bearing life. The
customer may not replace the bearing, as the measuring systems integrated in the
drive must then be reinitialized.
Figure 7-1: Definition of shaft load
Speed [min-1] 1000 1500 2000 3000

Radial force FRadial [N] 330 330 310 270
Table 7-5: Permitted radial force Fradial [N] depends on the drive speed of SCL-055
Radial and axial limit loads must not be simultaneous.
CAUTION
MECHANICAL FORCE!
POSSIBLE HAZARD TO THE MOTOR!
Do not exceed a maximum permissible pressing force of 165 N on the shaft end.

7 Technical data
Basis for calculation:

The permissible axial force Faxial [N] is calculated according to:
Faxial = 0.2 x Fradial
Nominal bearing life L10h = 20,000 h for a shaft without feather key nut (for operating
hours at a 10% failure probability)
Ambient temperature = 40 C (approx. 100 C storage temperature)
Peak torque = 10 % ED
Nominal torque = 100 % ED

7.3 Mounting arrangement and degree of protection
7.3 Mounting arrangement and degree of protection
The drive degree of protection depends on the mounting arrangement. The mounting
flange for all drive types is designed in such a way that the installation type is possible
according to the types of construction IM B14, IM V18 and IM V19. By the DIN IEC
34-7 the drives can be mounted to the machine according to the following listing types.:
IM B14 IM V18 IM V19

Figure 7-2: Drive installations
CAUTION
PENETRATING LIQUIDS DUE TO INADMISSIBLE ASSEMBLY POSITION
When using the PacDrive SCL in the setup IM V19 you must use a drive with
radial shaft seal + labyrinth seal (stainless steel).
Motor part Degree of protection (ac Mounting position (conforming to DIN 42 950)
cording to EN 60529)
Shaft IP 50 IM V19
IP 54 IM B14, IM V18
IP 65 IM V19 (shaft sealing ring)
IP 67 -
Surface/connections IP 65 IM B14, IM V18, IM V19
Table 7-6: Degree of protection of the SCL servo motor

7 Technical data
7.4 Torque/speed characteristic curves
The torque-speed characteristic curve represents the following characteristics:

The permissible permanent torque (operating type S 1)
The peak torque with mains voltage = 3 x 230 Vac
4,0
3,6
Mmax230V 3 AC
3,2
2,8
2,4
Torque [Nm]
2,0
1,6
M0 MN(Operating mode S1) MN
1,2
0,8
0,4
0,0
0 500 1000 1500 2000 2500 3000
Speed [min-1]
Figure 7-3: Example of a torque-speed characteristic curve
The characteristic curves refer to an ambient temperature of 40C and a maximum

winding temperature of 120C.

7.4 Torque/speed characteristic curves
4,0
3,6
3,2
2,8
2,4
Torque [Nm]
2,0
1,6
1,2
0,8
0,4
0,0
0 500 1000 1500 2000 2500 3000
Speed [min-1]
Figure 7-4: Torque/speed characteristic curve SCL 055/30011 Standard
4,0
3,6
3,2
2,8
2,4
Torque [Nm]
2,0
1,6
1,2
0,8
0,4
0,0
0 250 500 750 1000 1250 1500
Speed [min-1]
Figure 7-5: Torque - speed characteristic line SCL 055/15010, stainless steel design

7 Technical data
7.5 Electrical connections
plug of the PD-8
SERCOS
adress:
optional
tens digit sensor/actuator connection
units digit of the SCL Standard
23
45 6
9 1
0
78
23
45 6
9 1
0
78
Figure 7-6: Connection overview - PacDrive SCL
No sensor/actuator connection is available for the stainless steel variant.

No sensor/actuator connection is available for the stainless steel variant.
Pin Designation Meaning Range

5
4 1
1 OUT 0 Standard output 0 *)

DC 20 ... 30V / 0.1A
3 2 2 IN 1 Standard input 1 touch DC 20 ... 30 V
test of input 1**)
3 0V GND Ground
4 IN 0 Standard input 0 touch DC 20 ... 30 V
test of input 0**)
5 PE Ground conductor/
Shield
*) can also be used for the power supply of external sensors
**) from Firmware version V00.20.00
Table 7-7: Connection socket - Sensor/actuator on SCL
Power Supply
4 3
1 PE Protective ground con
ductor
2 1
2 PE Shield
3 DC- DC circuit - DC 270 ... 370 V
4 DC + DC circuit + DC 270 ... 370 V
Table 7-8: Power supply connection plug

7.6 Dimensions
sercos connection
8 7 6 5
1 24 V Control voltage 24 V -15 % ... +25 %
4 3 2 1
2 sercos Out + sercos Transmit +
3 Shield Shield sercos Out
4 sercos In + sercos Receive +
5 0V Control voltage 0 V
6 sercos Out - sercos Transmit -
7 Shield Shield sercos In
8 sercos In - sercos Receive -
Table 7-9: sercos connection
7.6 Dimensions
Figure 7-7: PacDrive SCL-055 dimensions in mm (the conversion table is in the appendix) /
Standard design, angular cable
Standard design, straight cable

7 Technical data
Standard design, plug connector

M

7.

[

5
r r
0[PP

[

r
Stainless stell design, straight cable, Standard
r
r

M

7.

[

5

0[PP

[
r
Stainless steel design, straight cable, option 1 - reinforced drive end shield

8.1 Contact addresses
8 Appendix
8.1 Contact addresses
Schneider Electric Automation GmbH

Schneiderplatz 1
97828 Marktheidenfeld, Germany
Phone: +49 (0) 9391 / 606 - 0
Fax: +49 (0) 9391 / 606 - 4000
Email: [email protected]
Internet: www.schneider-electric.com
Machine Solution Service

Schneiderplatz 1
97828 Marktheidenfeld, Germany
Phone: +49 (0) 9391 / 606 - 3265
Fax: +49 (0) 9391 / 606 - 3340
Email: [email protected]
Internet: www.schneider-electric.com
See the homepage for additional contact addresses:

www.schneider-electric.com
8.2 Product training courses
Schneider Electric offers a number of product training courses.

Our training instructors will help you take advantage of the extensive possibilities of
fered by the system.
See the homepage (www.schneider-electric.com) for further information and our cur
rent seminar schedule.

8 Appendix
8.3 EC declaration of conformity
EC DECLARATION OF CONFORMITY
Document number / Month.Year: HRB7837300_00 / 03.2013
- Original -
We: Schneider Electric Industries SA

35, rue Joseph Monier
92506 Rueil Malmaison
France
hereby declare that the product

Trademark: Schneider Electric
Product, Type, Function: SCL integrated servomodule
Models: VIL
Serial number: YYZZXXXXXX (YY: Year, 22=2012, 23=2013; ZZ: Supplier Code;
XXXXXX:Continuous number)
with the references
Reference Description
VIL2zxxxzzxzzxx SERVO SCL055, 3KRPM
VIL3zxxxzzxzzxx SERVO SCL055, 1,5KRPM
z are letters, x are numbers for different variations
are in conformity with the requirements of the following directives and conformity was checked in accordance with the
following standards:
Directive Harmonized Standard
DIRECTIVE 2004/108/EC OF THE EUROPEAN EN 61800-3:2004 + A1:2012
PARLIAMENT AND OF THE COUNCIL (EMC) Adjustable speed electrical power drive systems - Part 3:
of 15 December 2004 on the approximation of the EMC requirements and specific test methods (IEC 61800-
laws of the Member States relating to electromagnetic 3:2004 + A1:2011)
compatibility and repealing Directive 89/336/EEC
DIRECTIVE 2006/95/EC OF THE EUROPEAN EN 61800-5-1:2007
PARLIAMENT AND OF THE COUNCIL Adjustable speed electrical power drive systems - Part 5-
of 12 December 2006 on the harmonisation of the laws 1: Safety requirements - Electrical, thermal and energy
of Member States relating to electrical equipment (IEC 61800-5-1:2007)
designed for use within certain voltage limits
It is important that the component is subject to correct installation, maintenance and use conforming to its intended
purpose, to the applicable regulations and standards, to the suppliers instructions, user manual and to the accepted
rules of the art.
First year of affixing CE Marking: 2008
France -Rueil Malmaison, March 2013
i.A. Peter Spitzfaden

Certification Manager

8.4 Changes
8.4 Changes
The latest product documentation, application notes and the change service are al
ways available on the Schneider Electric Homepage.
07/2003
New edition of the operating manual
12/2004
Addition of the chapter "sercos slaves"
Addition of the chapter "Aseptic variants"
Various error eliminations and additions
Layout change
01/2007
Addition of stainless steel variant
03/2008
Upgrading documentation to include SCL type 30011
Update of technical type plates and type keys
Operating manual limited to SCL Standard and stainless steel variants
Revising the chapters 3 and 6
Update of the Characteristic curves
Revising the Dimensional drawings
06/2013
Complete revision of the operating instructions

8 Appendix
8.5 Units and conversion tables
8.5.1 Length
in ft yd m cm mm
in - / 12 / 36 * 0.0254 * 2.54 * 25.4
ft * 12 - /3 * 0.30479 * 30.479 * 304.79
yd * 36 *3 - * 0.9144 * 91.44 * 914.4
m / 0.0254 / 0.30479 / 0.9144 - *100 * 1000
cm / 2.54 / 30.479 / 91.44 / 100 - * 10
mm / 25.4 / 304.79 / 914.4 / 1000 / 10 -
8.5.2 Mass
lb oz slug 0.22 kg g
lb - * 16 * 0.03108095 * 0.4535924 * 453.5924
oz / 16 - * 1.942559*10 -3
* 0.02834952 * 28.34952
slug / 0.03108095 / 1.942559*10-3 - * 14.5939 * 14593.9
0.22 kg / 0.45359237 / 0.02834952 / 14.5939 - * 1000
g / 453.59237 / 28.34952 / 14593.9 / 1000 -
8.5.3 Force
lb oz p dyne N
lb - * 16 * 453.55358 * 444822.2 * 4.448222
oz / 16 - * 28.349524 * 27801 * 0.27801
p / 453.55358 / 28.349524 - * 980.7 * 9.807*10-3
dyne / 444822.2 / 27801 / 980.7 - / 100*103
N / 4.448222 / 0.27801 / 9.807*10-3 * 100*103 -
8.5.4 Power
HP W
HP - * 746
W / 746 -
8.5.5 Rotation
min-1(rpm) rad/s deg./s

min (rpm)
-1
- * / 30 *6
rad/s * 30 / - * 57.295
deg./s /6 / 57.295 -

8.5 Units and conversion tables
8.5.6 Torque
lbin lbft ozin Nm kpm kpcm dynecm

lbin - / 12 * 16 * 0.112985 * 0.011521 * 1.1521 * 1.129*106
lbft * 12 - * 192 * 1.355822 * 0.138255 * 13.8255 * 13.558*106
ozin / 16 / 192 - * 7.0616*10 -3
* 720.07*10 -6
* 72.007*10 -3
* 70615.5
Nm / 0.112985 / 1.355822 / 7.0616*10-3 - * 0.101972 * 10.1972 * 10*106
kpm / 0.011521 / 0.138255 / 720.07*10 -6
/ 0.101972 - * 100 * 98.066*106
kpcm / 1.1521 / 13.8255 / 72.007*10-3 / 10.1972 / 100 - * 0.9806*106
dynecm / 1.129*10 6
/ 13.558*10 6
/ 70615.5 / 10*10 6
/ 98.066*10 6
/ 0.9806*10 6
-
8.5.7 Moment of inertia
lbin2 lbft2 kgm2 kgcm2 kgcm2s2 ozin2

lbin2 - / 144 / 3417.16 / 0.341716 / 335.109 * 16
lbft 2
* 144 - /3 *0.30479 *30.479 *304.79
kgm2 * 3417.16 / 0.04214 - *0.9144 *91.44 *914.4
kgcm 2
* 0.341716 / 421.4 /0.9144 - *100 *1000
kgcm2s2 * 335.109 / 0.429711 /91.44 /100 - *10
ozin 2
/ 16 / 2304 / 54674 / 5.46 / 5361.74 -
8.5.8 Temperature
F max K
F - (F - 32) * 5/9 (F - 32) * 5/9 + 273.15
max C * 9/5 + 32 - C + 273.15
K (K - 273.15) * 9/5 + 32 K - 273.15 -
8.5.9 Conductor cross-section
AWG 1 2 3 4 5 6 7 8 9 10 11 12 13
mm 2
42.4 33.6 26.7 21.2 16.8 13.3 10.5 8.4 6.6 5.3 4.2 3.3 2.6
AWG 14 15 16 17 18 19 20 21 22 23 24 25 26
mm 2
2.1 1.7 1.3 1.0 0.82 0.65 0.52 0.41 0.33 0.26 0.20 0.16 0.13

Index
Index
S
Seminars 47
C Service addresses 47
Cleaning 28 Storage 18
Cleaning agents 28 Symbols 6
Configuration 26
Contact addresses 47
T
Training courses 47
D Type code 20
Definitions 36
Diagnostic message 17
Diagnostics 15 U
domestic appliances 7
underground 7
E
EMC rules 27
F
floating systems 7
flying systems 7
H
hazardous, explosive atmospheres 7
Hazards 8
Homepage 47
L
life support systems 7
M
mobile systems 7
P
Physical sizes 36
portable systems 7
Q
Qualification of Personnel 8
Qualified person 8
R
Residual risks 8

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Operating Manual

(Translation of the original German Operating Manual)

The information provided in this documentation contains general descriptions and/or

2 PacDrive SCL-055 Schneider Electric

1 About this manual 5

4 Indicators and control elements 15

5 Transport, storage, unpacking 18

6 Installation and maintenance 21

Schneider Electric PacDrive SCL-055 3

6.6 Device-, parts- or cable exchange .......................................................................... 29

4 PacDrive SCL-055 Schneider Electric

1 About this manual

1.2 Symbols, designator and display format of safety messages

Schneider Electric PacDrive SCL-055 5

The following symbols and designators are used in this document:

Prerequisite symbol: This symbol indicates a prerequisite you have to

If the descriptive text contains keywords, such as parameters, they are

6 PacDrive SCL-055 Schneider Electric

2.1 Proper use

The PacDrive SCL-055 is intended to be installed in a machine or assembled with

The components must not be used in the following environments:

EN 61800-3 Adjustable speed electrical power drive systems - Part 3: EMC re

Schneider Electric PacDrive SCL-055 7

2.2 Qualification of Personnel

2.3 Residual risks

8 PacDrive SCL-055 Schneider Electric

High leakage current

Touching hot surfaces

Schneider Electric PacDrive SCL-055 9

Touching electrical parts

10 PacDrive SCL-055 Schneider Electric

Schneider Electric PacDrive SCL-055 11

12 PacDrive SCL-055 Schneider Electric

Figure 3-1: PacDrive System overview

PacDrive Controller family

The PacDrive Controller, microprocessor-based control hardware with the VxWorks

Schneider Electric PacDrive SCL-055 13

14 PacDrive SCL-055 Schneider Electric

4 Indicators and control elements

LED slow flash: boot loader is running, firmware is corrupt

LED permanent on: SCL ready to operate,

Schneider Electric PacDrive SCL-055 15

Red diagnostic LED

LED fast flash: general error

LED slow flash: SERCOS error or boot loader is corrupt

LED permanent on: fatal system error

sercos address rotary switch

SERCOS adress: optional

Figure 4-3: Rotary switch to set the sercos address

16 PacDrive SCL-055 Schneider Electric

4.1 Example of a diagnostic message

Schneider Electric PacDrive SCL-055 17

5 Transport, storage, unpacking

5.3 Type plate

Figure 5-1: Nameplate of the PacDrive SCL 15010

Figure 5-2: Nameplate of the PacDrive SCL 30011

18 PacDrive SCL-055 Schneider Electric

Schneider Electric PacDrive SCL-055 19

5.4 Type code

2 Nm ) 0,6 Nm ) metal nut